
CACG/CAHG/CAHJ & CACH/CAHH/CAHK
Air Handlers
• Installation, Operation and Maintenance Manual •
Comfort where it counts
2
P/N 240008108, Rev. G [07/08/10]
Contents
To the Installer
Retain this manual and warranty for
future reference. Before leaving the prem-
ises, review this manual to be sure the unit
has been installed correctly and run the
unit for one complete cycle to make sure
it functions properly.
To obtain technical service or warranty
assistance during or aft er the installation
of this unit, contact your local representa-
tive. For a local representative listing, visit
our web site:
www.enviromaster.com
For further assistance call:
1-800-228-9364
When calling for assistance, please have
the following information ready:
Model Number _____________
Serial Number _____________
Date of installation ___________
NOTICE
Shipping damage MUST
be reported to the carrier
IMMEDIATELY.
Examine the exterior. Remove
cover and examine compressor
and piping for signs of damage.
NOTICE
The EMI Series of high efficiency air
handlers are backed by EMI and ECR
International and are tested, rated, and
certifi ed in accordance with AHRI Stan-
dard 210/240-2008 and UL-1995.
Due to ongoing product development,
product designs and specifi cations may
change without notice.
Please contact the factory for more
information.
Contents . . . . . . . . . . . . . . . . . . . . . . . . . 2
Read Before Proceeding . . . . . . . . . . . . . . . 3
Verify Unit Before Installing . . . . . . . . . . . . . 4
Piston/Orifi ce Replacement (when required) . . 7
Mounting the Unit . . . . . . . . . . . . . . . . . . . 8
Condensate Piping . . . . . . . . . . . . . . . . . . .13
Duct Connections . . . . . . . . . . . . . . . . . . .14
Refrigerant Piping . . . . . . . . . . . . . . . . . . .15
Refrigerant Processing . . . . . . . . . . . . . . . .18
Final Assembly . . . . . . . . . . . . . . . . . . . . .19
Final Assembly (continued) . . . . . . . . . . . . .20
Electrical Wiring. . . . . . . . . . . . . . . . . . . . .21
Wall Thermostat Selection (optional for CACG/CAHG/
CAHJ) . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Initial Start-Up — CACG/CAHG/CAHJ Units ONLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Initial Start-Up — CACH/CAHH/CAHK Units ONLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
CACH/CAHH/CAHK Microprocessor Controller
Overview . . . . . . . . . . . . . . . . . . . . . . . . .31
Setting the CACH/CAHH/CAHK Controller . . . .35
CACH/CAHH/CAHK Microprocessor Controller
Operation . . . . . . . . . . . . . . . . . . . . . . . .38
CACH/CAHH/CAHK Wall Thermostat Operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
CACH/CAHH/CAHK Controller Features. . . . . .47
CACH/CAHH/CAHK Controller Fault Conditions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Maintenance. . . . . . . . . . . . . . . . . . . . . . .49
Troubleshooting — General . . . . . . . . . . . . .50
Troubleshooting — CACG/CAHG/CAHJ Units . .52
Troubleshooting — CACH/CAHH/CAHK Units. .55
Frequently Asked Questions . . . . . . . . . . . . .56
Dimensions . . . . . . . . . . . . . . . . . . . . . . .58
Specifi cations . . . . . . . . . . . . . . . . . . . . . .60
System Options . . . . . . . . . . . . . . . . . . . . .61
Test Unit Performance Data Sheet . . . . . . . . .63
EMI’s Product Line . . . . . . . . . . . . . . . . . . .64