If you have a Cycle Analyst for your kit, install
it Now
The Cycle Analyst will have a wheel sensor
and a connection between the battery and
controller.
It is important to mount it now, as the
throttle and analyst wires will follow some of the
same paths.
Mount the Controller
Attach the controller to your bike using
the included adhesive foam and cable
ties. Photo 9C shows possible mounting
locations.
The controller is an electronic device that
regulates motor speed and power levels in re-
sponse to a signal from the throttle. It is small
and light and so may be mounted in any num-
ber of places. The important considerations
are cooling — the controller should be in open
air and not enclosed, and locating it so that
cables from the motor and throttle will reach.
Mount your Battery
See the included separate instructions for
your type of battery system.
Step 10: Connect all cables
Connect the following cables:
1)
Throttle.
Black 4-circuit JST connector on
throttle plugs into matching connector on
throttle. Be careful when plugging in to avoid
bending connector pins. (Photo 10A)
2)
3 Motor phase wires.
These can have vari-
ous connector types depending on the motor
and controller combination. The phase wires
are the three heavy colored wires coming out of
the motor. Connect them to the matching con-
nector on the controller. If the phase wires have
individual connectors, match them according
to color. (Photo 10A)
3)
Motor Hall Sense Cable.
A gray cable com-
ing out of the motor ending in a black JST con-
nector with 5 or 6 circuits. Plug into the corre-
sponding connector on the controller. Be care-
ful when plugging in to avoid bending connector pins.(Photo 10A)
4)
Main Power Connection.
The heavy cable from the battery to the controller terminating in a gray
2-circuit MiniFit Sr connector. (Photo 10B)
(10A) Optional Wire Wrap, Enclosing
Connectors
(9C) Possible Controller Locations
(10B) Main Power Connector
