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www.ecoflam-burners.com

EN

420010513700

START-UP

Adjusting the maximum oil flow rate

Put the selector on the maximum operation. Adjust the oil pressure reading the value on the return manometer / pressure gauge

according to the nozzle tables provided in the appendix. 

NOTE:

the pump pressure is set from the factory at the pressure required nozzle pressure required as per table of nozzle selection in

appendix. If the output required is different from the one set from the factory the pressure can be adjusted according to the instruction

below.

Adjusting the pump pressure

The pump pressure is set at a

value of 22-25 bar during the

testing of burners. 

Before starting the burner, bleed

the air in the pump through the

gauge port. 

Fill the piping with heavy oil to facilitate the pump priming. Start the burner and check the pump feeding pressure. In case the pump

priming does not take place during the first pre-purging, with a consequent, subsequent lock-out of the burner, rearm the burner’s lock-

out to restart, by pushing the button on the control box. If, after a successful pump priming, the burner locks-out after the prepurging,

due to a fuel pressure drop in the pump, rearm the burner’s lock-out to restart the burner.  Do never allow the pump working without oil

for more than three minutes.

NOTE: 

before starting the burner, check that the return pipe is open. An eventual obstruction could damage the pump sealing device.

SUNTEC TA.... 

1  -  INLET

2  -  RETURN

3  -  BLEED AND PRESSURE 

       GAUGE PORT.

4  -  INLET GAUGE PORT 

5  -  PRESSURE ADJUSTMENT

6  -  TO NOZZLE

1

2

5

6

3

4

Servomotor SQM50 - Air damper motor pre-setting

The cams of the servomotor are set from the factory in order to start the burner and 

reach the maximum output.  

The following setting are the standard one:

I. High flame position 90° (maximum value 70°).

II. Air flap position in standby 0° (minimum value 0°).

III. Ignition position 15°.

IV. Low flame position 40° (can be modified depending on the minimum output of the boiler).

V. To VIII not used

Cam VIII 

is never used

1

4

3

6

TV

2

5

SUNTEC T.... + TV

Adjusting the valve TV

1. Remove the cap A of the pressure regulating valve TV.

2. Loosen the fixing nut B and use an Allen wrench on the screw C to

adjust the delivery oil pressure. To increase the pressure turn clockwise, to

decrease the pressure turn anticlockwise.

3. Tighten the nut B and pay attention not to turn also the adjusting screw.

4. Screw on the cap A, back to its previous position.

A

B

C

B

A

1

2

3

4

Содержание OILFLAM 1000.1 PR

Страница 1: ...50 3142127 OILFLAM 1000 1 PR TC 230 400 50 OILFLAM 1200 1 PR TC 230 400 50 Technical data Operating instructions Electric diagrams Spare parts list OILFLAM 700 1 PR OILFLAM 800 1 PR OILFLAM 1000 1 PR...

Страница 2: ...rocedure 16 Exhaust gas test 17 Start up 18 Fuel selection Start up 18 Adjusting the max air flow rate 18 Firing head setting 18 GEFRAN Setting 19 Adjusting the max oil flow rate 20 Servomotor SQM50 A...

Страница 3: ...must be carried out by authorised specialists and all applicable guidelines and regulations including local safety regulations and codes of practise must be observed We accept no responsibility for da...

Страница 4: ...HEAD TYPE Heavy oil FUEL 420010513700 EN www ecoflam burners com 4 230 400V 50Hz 230 400 Volt 50 Hz ELECTRICAL POWER SUPPLY Heavy oil burners All heavy oil burners are delivered with electrical pre he...

Страница 5: ...0 Working lamp GEFRAN regulator Selector 0 STOP 1 Hight Flame 2 Low Flame 3 Automatic Resistor lamp Lock out lamp Reset button Auxiliaries Resistances switch LEGENDA 1 Housing 2 Electrical control pan...

Страница 6: ...on Type Air flap Air flap Air flap Air flap Air flap control with servomotor Model SQM50 Air pressure switch mbar 2 5 50 mbar Flame monitoring Type photoresistor Ignitier Model BRAHMA COFI Motor kW 15...

Страница 7: ...edium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it to some special boiler or application L m 2000 3000 4000 5000 6000 7000...

Страница 8: ...LFLAM 1200 1 1750 800 950 535 1410 460 775 900 1270 460 460 M20 R R1 S S1 OILFLAM 7 1200 1 360 360 290 400 Dimensions mm D Short head D1 Long head Fixing hole dimensions are I and L as per dimension t...

Страница 9: ...and air damper and thus regulate the oil flow rate in conjunction with the air flow rate The burner can either be controlled in two stage sliding mode or if a respective controller is provided in ste...

Страница 10: ...with appropriate insulating material Position of the electrodes nozzle installation Ignition Electrode BURNER LINING Check before burner installation 1 Depending on the type of boiler reverse flame o...

Страница 11: ...y and the pump pressure according to temperature Ecoflam heavy oil and dual fuel heavy oil burners do have in the electrical panel the fuel temperature device GEFRAN that adjusts the temperature of th...

Страница 12: ...o ceed by gradually increasing the pressure to operating level 25 bar CHECKING OIL RING PRESSURE Refer to diagram at page 11 to define racommended oil pressure OIL CONNECTION Hoses are used for connec...

Страница 13: ...pe oil pipe oil pipe heating cable insulation section 13 12 LEGENDA 1 Burners 2 Service tank 3 Electric heaters 4 Safety and operation thermostat 5 Level switch working safety 6 Heating coil 7 Self cl...

Страница 14: ...vented The direction of rotation of the motor should be checked When commissioning it must be ensured that pump never run dry SUNTEC TA NOZZLE SELECTION Please refer to diagram to select Ecoflam reco...

Страница 15: ...red level of protection All the links power and control are connected to the terminal block of the cabinet Provide cables in sufficient length to secure the rotation of the burner body according to th...

Страница 16: ...the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results OIL START UP Open all shut off valves of oil supply system Set fuel selector switc...

Страница 17: ...to be exceeded DETERMINING THE VOLUMETRIC GAS FLOW RATE The thermal furnace output of a boiler QF is the amount of heat supplied with the gas in a unit of time When taking the burner into operation t...

Страница 18: ...required Check the combustion values and adjust the oil pressure Firing head setting In order to adjust the maximum air flow rate see figure with selector in maximum operation Loosen the nut holding...

Страница 19: ...ss key F the led Out 1 starts to ash if You need to modify minimum oil temperature press increase or decrease button after confirm the new value pressing again F if you need to modify an other tempera...

Страница 20: ...the prepurging due to a fuel pressure drop in the pump rearm the burner s lock out to restart the burner Do never allow the pump working without oil for more than three minutes NOTE before starting t...

Страница 21: ...one according to the drawing in order to have the correct combustion value in each point switch different screw positions Using a suitable Allen wrench change the position of the cam guide blade if yo...

Страница 22: ...he tightening of the O rings replace them if necessary Make visual inspection of the burner s electrical components and eliminate malfunctions if necessary Burner safety devices function check air pre...

Страница 23: ...e to not damage the electrodes Check the position of the electrodes after any intervention as wrong position could cause ignition troubles POSITION OF ELECTRODES OIL FILTER CLEANING ATTENTION Periodic...

Страница 24: ...on Clean valves or replace if necessary X YES YES LACK OF AIR Air pressure switch fail to connect to Terminal 14 Check contacts X YES NO Fan contaminated dirty Clean fan X X X YES NO Fan motor rotatio...

Страница 25: ...signal from the Air Damper CLOSED limit switch is missing or a contact is not closed between terminals 12 and 4 or 4 and 5 or the contacts of all control and safety units in the controlled system are...

Страница 26: ...ed to the end of the cam roller serves to indicate the position of the actuator The drive unit may be disconnected from the controlling element by changing over a rocker arm mounted to the gearbox Thi...

Страница 27: ...dle The throughput rate is controlled by varying the return pressure while keeping the supply pressure at a constant level Prior to burner start check the nozzle size against the required output It mi...

Страница 28: ...230 210 200 A 25 42 43 43 44 45 47 50 52 55 60 65 70 78 85 95 105 115 130 150 170 220 200 B 25 450 448 448 445 440 430 425 412 405 400 390 380 375 360 345 325 315 290 280 260 220 200 A 30 48 49 50 51...

Страница 29: ...5 170 195 225 250 300 375 B 20 630 615 600 590 580 565 550 520 490 475 450 425 400 375 360 375 A 25 78 80 85 90 95 100 105 110 120 130 140 155 170 190 200 230 250 280 325 375 375 B 25 700 690 680 670...

Страница 30: ...150 165 180 200 225 250 280 325 375 440 600 B 20 920 900 890 850 820 800 780 760 740 710 690 670 650 610 600 A 25 120 125 130 140 150 160 170 180 190 220 240 260 280 330 370 410 460 530 600 B 25 1050...

Страница 31: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Страница 32: ...auge port Oil under pressure Oil under suction Intake from Tank To pressure regulating valve 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1800 1000 2200 2600 T5 T4 T3 T2 0 2800 4000 3200 3600 1200 1600...

Страница 33: ...By passed oil Intake Return To nozzle Pressure adjustment Return To nozzle To tank o t n r u t e R suction Oil under pressure Oil under suction By passed oil returned to tank or to suction Intake fro...

Страница 34: ...REPRODUCTION LEAKAGE CONTROL CONTROL BOX DATE ECN MODICATION MODIFICATION DESCRIPTION ECN MODIFICATION OILFLAM 800 1 PR A POZZOBON 07 09 2012 2 420110091800 1 A RIGONI LANDIS SQM 50 481A2 UV RBA12PC28...

Страница 35: ...ILATORE RELAY TEMOIN RESISTENCES RELE RESISTOR LAMP LAMPADA RESISTENZE RELE RELAIS RELE RELAY RELE RELAIS INDICADOR RESISTENCIAS KA1 KA2 HLR HLB HLF FMV CELLULE UV YVOc u KMRLI 2 STS STR KMRLA KMRLI 1...

Страница 36: ...IND MODIFICA SOST DA SOST IL IND MOD PROPRIETA RISERVATA DELLA DITTA ECOFLAM S p A DATA FIRMA DATA FIRMA CONTROLLATO DESCRIZIONE MODIFICA DISEGNATO DATA FIRMA COMUNICARE A TERZI IL CONTENUTO DEL PRES...

Страница 37: ...9 10 26 27 54 55 56 51 32 0 15 30 75 90 37 8 4 5 38 39 40 41 44 45 43 47 46 48 49 50 52 53 42 70 74 12 11 13 14 16 17 15 FIND FINDE R 1 0 1 0 20 19 21 23 24 25 22 18 77 6 29 57 30 0 15 30 45 60 75 90...

Страница 38: ...6A 65324066 18 ANTIJAMMING FILTER 65323170 19 ADJUSTMENT OF FUEL TEMPERATURE GEFRAN 600 65322045 20 MAIN SWITCH cod 40100I1509 65324098 21 MANUAL AUTOMATIC Selector 65323063 22 RESET SWITCH 65324101 2...

Страница 39: ...21791 62 COUPLING 65321790 63 COUPLING 65321782 64 UNION PUMP 65321786 65 COUPLING PUMP 65325219 66 GAS VALVE BRAHMA EG12SRGMO 65323595 67 COIL BRAHMA EG12S 65323709 68 GAS VALVE BRAHMA EG12SRGMO 6532...

Страница 40: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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