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MITSUBISHI ELECTRIC PRE-PLUMBED UNVENTED MAINS PRESSURE WATER HEATER

WITH FTC5 CONTROL SYSTEM FOR USE WITH THE ECODAN

AIR SOURCE HEAT PUMP RANGE

150, 170, 210, 250 and 300 LITRE CAPACITY STANDARD MODELS

210, 250 and 300 LITRE CAPACITY SOLAR MODELS

150 and 170 LITRE CAPACITY SLIMLINE MODELS

INSTALLATION AND SERVICING INSTRUCTIONS

IMPORTANT: PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS

BEFORE COMMENCING INSTALLATION. PLEASE LEAVE THIS MANUAL

WITH THE CUSTOMER FOR FUTURE REFERENCE.

Содержание 150 Slimline

Страница 1: ...P RANGE 150 170 210 250 and 300 LITRE CAPACITY STANDARD MODELS 210 250 and 300 LITRE CAPACITY SOLAR MODELS 150 and 170 LITRE CAPACITY SLIMLINE MODELS INSTALLATION AND SERVICING INSTRUCTIONS IMPORTANT PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE COMMENCING INSTALLATION PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER FOR FUTURE REFERENCE ...

Страница 2: ...ty controls for compliance with Building Regulations Also fitted are primary circulating pumps a DHW circulation pump primary to DHW plate to plate heat exchanger 3 way diverter valve automatic air vent primary filling loop and pressure gauge a cylinder thermal cut out and Mitsubishi Electric FTC5 controller The pumps motorised valve and thermal controls are supplied pre wired A heating and domest...

Страница 3: ...herefore accept any responsibility for matters of design selection or specification or for the effectiveness of an installation containing one of its products unless specifically requested to do so and expressly agreed in writing by Mitsubishi Electric at production stage All goods are sold subject to Mitsubishi Electric s Terms and Conditions of Sale Important Note Included with the Ecodan produc...

Страница 4: ...allation the Pre plumbed cylinder unit must be stored vertically upright on a secure level surface in a dry frost free environment Take note of the weight of the product and follow safe working practices when lifting moving or manipulating into position DO NOT lift by the pre plumbed pipework manifold SITING THE UNIT The Pre plumbed cylinder unit must be vertically floor mounted It can be placed a...

Страница 5: ...high proportion of solids e g suspended matter that could block the strainer unless adequate filtration can be ensured OPERATIONAL SUMMARY Maximum mains supply pressure 1 6 MPa 16 bar Operating pressure 0 35 MPa 3 5 bar Expansion vessel pressure 0 35 MPa 3 5 bar Maximum design Rated pressure 0 8 MPa 8 bar Expansion relief valve setting 0 8 MPa 8 bar T P relief valve setting 90 C 1 0 MPa 10 bar T P...

Страница 6: ...er Immersion heater housing Primary circuit pressure gauge Primary circuit drain off point Expansion vessel tapping Indicative Performance Nominal capacity Type Hot water capacity Reheat time Nominal heat input litres litres minutes kW 150 Slimline 144 92 4 83 170 Slimline 175 69 7 85 150 Standard 153 65 7 20 300 Standard 301 172 5 38 300 Solar 302 135 6 88 Average 6 43 NOTE Heating times achieved...

Страница 7: ...HOT WATER OUTLET CONNECTION 22mm COMPRESSION 3 4 BSP M CAPACITY 150 170 210 250 300 A 1130 1256 1508 1760 2074 B 1050 1175 1385 C 996 996 996 996 996 D 493 619 871 1123 1437 E 585 585 585 585 585 F 195 195 195 195 195 G 50 50 50 50 50 Fig 2a Dimensions and EU Product Fiche Standard models MODEL 150 Standard 170 Standard 210 Standard 250 Standard 300 Standard Energy efficiency class B B C C C Stand...

Страница 8: ...PACITY 210 250 300 A 1513 1765 2081 B 1346 1346 1346 C 877 1129 1444 D 935 935 935 E 545 545 545 F 400 400 400 G 372 372 372 Fig 2b Dimensions and EU Product Fiche Solar models Solar coil specification Surface Area 1 1m2 Coil volume 5 8 litres Pressure drop 3 6 kPa 0 036 bar Output rating 30kW at 80o C flow temperature 15 litres minute flow rate Connections 22mm compression 3 4 BSP male Dedicated ...

Страница 9: ...N 22mm O D COPPER G COLD WATER INLET CONNECTION 22mm COMPRESSION H HOT WATER OUTLET CONNECTION 22mm COMPRESSION 3 4 BSP M CAPACITY 150 170 A 1515 1689 B 1047 1047 C 909 1083 D 637 636 E 246 246 F 101 101 Fig 2c Dimensions and EU Product Fiche Slimline models MODEL 150 Slimline 170 Slimline Energy efficiency class C C Standing loss in W 60 68 Storage volume V in Litres 150 170 Technical parameters ...

Страница 10: ...roller PAR WR51 E receiver zero 3 1 220 240 V 50Hz single 10 220 240 V 50Hz single 3 13 16 DHW and 1 heating zone 80 5 90 1 0 10 0 0 8 8 0 Duplex stainless steel Expanded polyurethane PU 60 Mechanical zones Optional wireles room thermostat and wireless receiver STANDARD 0 35 3 5 22 Primary 1 x Grundfos UPM3 1 x UPMGEO OR 1 x UPMXL GEO DHW Grundfos UPSO 15 60 CIL2 14 3 25 8 32 1 40 1 l min 1 80 0 3...

Страница 11: ...Size A Immersion heater Cylinder UNIT Nominal hot water capacity litres Safety devices Primary circuit DHW circuit Water Mechanical zones Optional wireles room thermostat and wireless receiver SOLAR 0 35 3 5 22 Primary 1 x Grundfos UPM3 1 x UPMGEO OR 1 x UPMXL GEO DHW Grundfos UPSO 15 60 CIL2 DHW Grundfos 14 3 25 8 32 1 40 1 l min 1 80 0 3 3 0 40 70 Dimensions mm Weight empty full kg Materials Ins...

Страница 12: ...rating MCB Size A PAR WT50 E controller PAR WR51 E receiver zero 3 1 220 240 V 50Hz single 10 220 240 V 50Hz single 3 13 16 DHW and 1 heating zone 80 5 90 1 0 10 0 0 8 8 0 Duplex stainless steel Expanded polyurethane PU 60 Mechanical zones Optional wireles room thermostat and wireless receiver SLIMLINE 0 35 3 5 22 Primary 1 x Grundfos UPM3 1 x UPMGEO DHW Grundfos UPSO 15 60 CIL2 14 3 25 8 32 1 40 ...

Страница 13: ... In this case unlock the key lock by pressing the button for 10 seconds d During a period of 10 seconds press shortly on the and the pump switches to the next setting e To select between the settings instantly press the button until you find the setting you want If you pass the setting you will need to continue until the setting appears again It is not possible to go back f Release for more than 1...

Страница 14: ...rve Constant pressure The head pressure is kept constant irrespective of the heat demand The duty point of the circulator will move out or in on the selected constant pressure curve depending on the heat demand in the system CP1 lowest constant pressure curve CP2 Intermediate constant pressure curve CP3 Highest constant pressure curve Constant curve The circulator runs on a constant curve which me...

Страница 15: ...15 Graph 3 UPMXL GEO performance curve Graph 2 UPM GEO performance curve ...

Страница 16: ...or ease of maintenance Fig 3 Pressure reducing valve Fig 4 Pressure relief valve 8 bar PRESSURE RELIEF VALVE Fig 4 above Should a balanced pressure cold water supply be required to cold water outlets such as thermostatic shower mixer valves or combination taps the cold water balanced draw off connection should be taken from between the pressure reducing valve and the pressure relief valve see Fig ...

Страница 17: ... pipe should be in 15mm pipe and incorporate a check valve to prevent backflow A suitable WRAS approved bronze circulation pump will be required On large systems due to the increase in system water content it may be necessary to fit an additional expansion vessel to the secondary circuit This should be done if the capacity of the secondary circuit exceeds 10 litres Pipe capacity copper 15mm O D 0 ...

Страница 18: ...irculating Pump 26 Automatic Air Vent 3 FTC5 Controller 15 Flow Sensor 27 Differential Pressure Bypass Valve 4 Immersion heater 16 Primary Pump supplied loose 5 3 5 bar Pressure reducing Valve incorporating 17 Primary Expansion Vessel Strainer and Check Valve supplied loose 18 Primary Pressure Relief valve 6 8 bar Expansion Valve and Check Valve 19 Magnetic Filter 7 DHW Expansion Vessel supplied l...

Страница 19: ...total discharge form the discharge pipes connected to it 3 53 Where valves other than the temperature and pressure relief valve from a single unvented hot water system discharge by way of the same manifold that is used by the safety devices the manifold should be factory fitted as part of the hot water storage system unit or package Tundish 3 54 The tundish should be vertical located in the same s...

Страница 20: ...ater seal c downward discharges at low level i e up to 100mm above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility and d discharges at high level e g into a metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof ca...

Страница 21: ... SIZE OF DISCHARGE PIPE D1 MINIMUM SIZE OF DISCHARGE PIPE D2 FROM TUNDISH MAXIMUM RESISTANCE ALLOWED EXPRESSED AS A LENGTH OF STRAIGHT PIPE i e NO ELBOWS OR BENDS RESISTANCE CREATED BY EACH ELBOW OR BEND G 1 2 15mm 22mm 28mm 35mm UP TO 9m UP TO 18m UP TO 27m 0 8m 1 0m 1 4m G 3 4 22mm 28mm 35mm 42mm UP TO 9m UP TO 18m UP TO 27m 1 0m 1 4m 1 7m G1 28mm 35mm 42mm 54mm UP TO 9m UP TO 18m UP TO 27m 1 4m...

Страница 22: ...rective 98 83 EC In known hard water areas to minimise any scaling the stored DHW temperature should be restricted to 60o C Anti freeze Anti freeze solutions MUST use propylene glycol with a toxicity rating of Class 1 as listed in the Clinical Toxicology of Commercial Products 5th Edition Note 1 Ethylene glycol is toxic and MUST NOT be used in the primary water ciruit in case of any cross contamin...

Страница 23: ...A supply cable of 1 0 to 1 5mm2 cross sectional area should be used THIS APPLIANCE MUST BE EARTHED HEATING SYSTEM CONTROLS The controls provided with the Air Source Heat Pump pre plumbed cylinder will ensure the safe operation of the unit within a central heating system Connection to the various system components is made via the FTC5 Controller fitted to the front of the Pre plumbed cylinder refer...

Страница 24: ...y Z2 Flow Secondary Z2 Return Primary Return Secondary Z1 Return TB1 2 3 4 THW6 TB1 2 5 6 THW7 TB1 2 7 8 THW8 TB1 2 9 10 THW9 SW2 7 ON SW3 6 ON Fig 11 2 zone control pack temperature sensor wiring Fig 12 2 zone control pack dip switch settings ...

Страница 25: ...ure control pack plumbing schematic Secondary Z1 Flow Secondary Z2 Flow Secondary Z2 Return Secondary Z1 Return TBO 1 3 4 OUT2 TBO 1 5 6 OUT3 Mixing Valve TBO 2 1 2 3 OUT5 Fig 14 Optional 2 zone twin temperature control pack component wiring ...

Страница 26: ...2 Return Secondary Z1 Return Mixing Valve TB1 2 3 4 THW6 TB1 2 5 6 THW7 TB1 2 7 8 THW8 TB1 2 9 10 THW9 SW2 7 ON Fig 15 Optional 2 zone twin temperature control pack sensor wiring Fig 16 Optional 2 zone twin temperature control pack dip switch settings ...

Страница 27: ...W CIRCULATING PUMP DHW PUMP CONNECTION TO PCB BY MEANS OF RED JST PLUG CONNECTOR TO SOCKET CNP4 TO FLOW SENSOR SENSOR TO BE INSERTED IN POCKET ON FLOW PIPE GREY SLEEVING TO RETURN SENSOR SENSOR TO BE INSERTED IN POCKET ON RETURN PIPE BLACK SLEEVING FLOW AND RETURN SENSORS CONNECTION TO PCB BY MEANS OF RED JST PLUG CONNECTOR TO CNW12 SOCKET CNW5 ALL EARTH CONDUCTOR CONNECTIONS TO BE MADE TO EARTHIN...

Страница 28: ...28 ...

Страница 29: ...29 ...

Страница 30: ...30 How to use TB0 1 to 5 ...

Страница 31: ...ture controller should be inserted into the pocket provided on the cylinder and its cable secured using the cable clamp supplied The solar controller and solar primary circulation pump must be wired via the over temperature cut out mounted in the lower solar controls housing see Fig 20 This will ensure that the heat input to the solar coil is interrupted in the event of the cylinder over heating T...

Страница 32: ...g switch with a contact separation of at least 3mm in both poles THE IMMERSION HEATER MUST BE EARTHED The supply cable for the immersion heater must be aminimum of 1 5mm2 3 core HO5 VV F sheathed DO NOT BYPASS THE THERMAL CUT OUT IN ANY CIRCUMSTANCES A B EARTH CONNECTION 2 T1 4 T2 6 T3 A2 1 L1 3 L2 5 L3 A1 IHC 1 2 4 3 ECB RED BLUE ORANGE ORANGE BLUE BROWN GREEN YELLOW THERMAL CUT OUT IMMERSION HEA...

Страница 33: ...y as necessary Flush the primary system in accordance with the instructions on Page 22 and add a suitable inhibitor and anti freeze solution when re filling Switch on the electrical supply to the Air Source Heat Pump and immersion heater Programme the Air Source Heat Pump controller as detailed in the fitting and user instructions supplied with the controller Set the controller for hot water opera...

Страница 34: ...t Remove the over temperature cutout by pulling from the terminal connections on the immersion heater Unscrew immersion heater backnut and remove immersion heater from the unit A key spanner is supplied with the cylinder unit for easy removal tightening of the backnut s Over time the immersion heater gasket may become stuck to the mating surface To break the seal insert a round bladed screwdriver ...

Страница 35: ... for this purpose When replacing the cap a new o ring should be used this is also provided in the kit Air can be vented by opening the bleed screw in the centre of the air vent valve the complete valve does not need to be removed Should the valve be removed a replacement o ring should be used provided in accessory kit when re assembling SERVICE LOG BOOK On completion of any maintenance or service ...

Страница 36: ...r flow 1 Mains supply off 2 Check and open stock cock 2 Strainer blocked 2 Turn off water supply Remove strainer and clean see maintanance section 3 Cold water combination valve incorrectly fitted 3 Check and refit as required Water from hot taps is cold 1 BACK UP immersion heater not switched on 1 Check and switch on 2 BACK UP immersion heater thermal cut out has operated 2 Check Reset by pushing...

Страница 37: ...ting pump 54HSHDHW 20 Filling loop 95970029 21 Automatic air vent 95970032 22 Primary system pressure gauge 95970033 23 Drain valve 95605210 24 Terminal shroud 95970034 25 Flow sensor Body 307286 26 Flow sensor cable 307287 27 O rings for Flow Sensor body 2 per 307288 28 Fastner clip for Flow sensor body 2 per 307289 29 Plate to plate heat exchanger 54HSHPHEX 30 Plate to plate heat exchanger insul...

Страница 38: ...ares Diagram Fig 24 Pressure Reducing valve 3 5 bar Fig 25 Element spares Cold Mains Connection 22mm Outlet Connection 22mm 32 14 3 1 2 31 24 22 21 38 18 23 31 32 29 19 5 8 6 7 33 37 34 35 36 30 24 H 16 17 25 26 27 ...

Страница 39: ...nsor located in a pocket on the immersion heater assembly This should be set to give a water storage temperature of approx 55 to 60 C The immersion heater assembly is also fitted with an over temperature cut out Access to the temperature sensor and over temperature cut out can be made by opening the immersion heater cover DISCONNECT THE ELECTRICAL SUPPLY BEFORE OPENING THE COVER DO NOT bypass the ...

Страница 40: ...benefits Insulation is by means of an approved CFC HCFC free polyurethane foam with an ozone depletion factor of zero WEEE Declaration Disposal of Waste Equipment by Users in Private Household in the European Union This symbol on the product indicates that this product must not be disposed of with your other household waste Instead it is your responsibility to dispose of your waste equipment by ha...

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Содержание 150 Slimline

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