Eclipse Furnnox 210 Series Скачать руководство пользователя страница 5

5

Safety

Important notices which help provide safe burner
operation will be found in this section. To avoid personal
injury and damage to the property or facility, the following
warnings must be observed. All involved personnel should
read this entire manual carefully before attempting to start
or operate this system. If any part of the information in this
manual is not understood, contact Eclipse before
continuing.

Safety Warnings

  The burners, described herein, are designed to mix

fuel with air and burn the resulting mixture. All fuel
burning devices are capable of producing fires and
explosions if improperly applied, installed,
adjusted, controlled or maintained.

 Do 

not 

bypass 

any 

safety 

feature; 

fire 

or 

explosion

could result.

  Never try to light a burner if it shows signs of

damage or malfunction.

  The burner and duct sections are likely to have

HOT surfaces. Always wear the appropriate
protective equipment when approaching the
burner.

  Eclipse products are designed to minimize the use

of materials that contain crystalline silica.
Examples of these chemicals are: respirable
crystalline silica from bricks, cement or other
masonry products and respirable refractory
ceramic fibers from insulating blankets, boards, or
gaskets. Despite these efforts, dust created by
sanding, sawing, grinding, cutting and other
construction activities could release crystalline
silica. Crystalline silica is known to cause cancer,
and health risks from the exposure to these
chemicals vary depending on the frequency and
length of exposure to these chemicals. To reduce
the risk, limit exposure to these chemicals, work in
a well-ventilated area and wear approved personal
protective safety equipment for these chemicals.

  This manual provides information regarding the

use of these burners for their specific design
purpose. Do not deviate from any instructions or
application limits described herein without written
approval from Eclipse.

Capabilities

Only qualified personnel, with sufficient mechanical
aptitude and experience with combustion equipment,
should adjust, maintain or troubleshoot any mechanical or
electrical part of this system.

Operator Training

The best safety precaution is an alert and trained
operator. Train new operators thoroughly and have them
demonstrate an adequate understanding of the
equipment and its operation. A regular retraining schedule
should be administered to ensure operators maintain a
high degree of proficiency.

Replacement Parts

Order replacement parts from Eclipse only. All Eclipse
approved valves or switches should carry UL, FM, CSA,
CGA and/or CE approval where applicable.

DANGER

WARNING

NOTICE

2

Содержание Furnnox 210 Series

Страница 1: ...Furnnox Burner 210 Installation Guide 2 14 2011 Version 1...

Страница 2: ...nd Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection w...

Страница 3: ...Position of Components 6 Approval of Components 6 Electrical Supply 7 Prepare the Burner 7 Combustion Block Installation 8 Checklist After Installation 10 Refractory Block Curing Schedule 10 4 Adjust...

Страница 4: ...his manual has been written for personnel already familiar with all aspects of a gas burner and it s add on components also referred to as the burner package These aspects are Installation Use Mainten...

Страница 5: ...s boards or gaskets Despite these efforts dust created by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer...

Страница 6: ...osen Furnnox burners are applied on furnaces using multiple burners and multiple control zones for which electronic gas air ratio control systems are used Due to the variety of these control systems t...

Страница 7: ...of air Presence of damaging corrosive gases in the air Prevent direct exposure to water Electrical Supply The burner should be controlled via a sequence programmer approved according to the local sta...

Страница 8: ...er For detailed information on how to install and connect a UV scanner refer to scanner information guide Installing the Spark Plug Install the spark plug into the opening in the rear cover NOTE Do no...

Страница 9: ...actory combustor length with two layers of continuous strip of blanket insulation Compress and secure the blanket insulation to the refractory combustor using a suitable non metallic tape Compression...

Страница 10: ...fter Installation To verify the system was properly installed perform the following checks 1 Make sure that there are no leaks in the gas lines and the air lines 2 Make sure all the components of the...

Страница 11: ...manufacturer to determine the pressure drop across the orifice necessary for high fire air flow NOTE If using single diaphragm ratio regulator control set air flow to 35 excess air to account for tem...

Страница 12: ...ontrol valve to low fire 2 Make sure the combustion air blower is running 3 Set the manual gas butterfly valve at each burner to 50 open Figure 4 3 Adjusting Ratio Regulator Screw 4 Adjust the ratio r...

Страница 13: ...easure the gas pressure at the first burner 4 Adjust the ratio regulator until the gas flow is on the target value NOTE It is very difficult to measure the very low pressures experienced at low fire a...

Страница 14: ...h the ignition plug or the ignition wire when the ignition is on You will get a shock Stop Procedure 1 Close the following valves The manual gas cock for each burner or zone The manual gas cock at the...

Страница 15: ...tion cable and connectors Inspect impulse piping for leaks Make sure that the following components are not damaged or distorted the spark plugs the flame sensors if applicable remove and clean all the...

Страница 16: ...ring control system purge timer interlocks and limit switches Start up sequence runs but burner does not light No ignition There is no power to the ignition transformer Restore power to the ignition t...

Страница 17: ...goes off when it cycles to high fire Insufficient air flame too rich Check start up settings Check air filter clean or replace if required The burner is erratic and does not respond to adjustment Fla...

Страница 18: ...er mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Страница 19: ...ine is connected between the top of the ratio regulator and the burner body 742 Main Gas Shut Off Valve Train Eclipse strongly endorses NFPA as a minimum 790 791 Pilot Gas Valve Train Eclipse strongly...

Страница 20: ...A manual reset version requires pushing a button to transfer the contacts when the pressure set point is satisfied 840 Pressure Gauge A device to indicate pressure 940 Check Valve A check valve permi...

Страница 21: ...iii Notes...

Страница 22: ...Installation Guide 210 2 14 2011...

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