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SERVICE INFORMATION

PB-251

PB-255ES

ES-255ES

8

2-3 Adjusting carburettor

1. Start engine and warm it up alternating engine 
speed between WOT and idle every 10 seconds 
for 1 minute.

2. Adjust idle mixture needle (A) with 2.5 mm blade 
screwdriver (E) to reach maximum engine speed 
just before drop off.

3. Set idle speed to 3,500 r/min on PB-251, to 3,400 
r/min on PB-255ES and ES-255ES by turning idle 
adjust screw (D). Engine speed should be stable 
at 3,500 +/- 30 r/min on PB-251, at 3,400 +/- 30        
r/min on PB-255ES and ES-255ES after idle adjust 
screw adjustment.

4. Turn idle mixture needle (A) anticlockwise to 
reduce idle speed 400 to 600 r/min in the range 
of 2,900 to 3,100 r/min on PB-251, 2,800 to 3,000     
r/min on PB-255ES and ES-255ES.

NOTE : 

Engine speed must be allowed to stabilize 

a minimum of 20 seconds after each adjustment 
of L mixture needle to assure accurate tachometer 
readings.

5. Adjust hi speed mixture needle (B) to obtain 
maximum WOT engine speed just before lean drop 
off using 2.5 mm blade screwdriver.

6. Turn hi speed mixture needle (B) anticlockwise 
to reduce WOT engine speed 10-20 r/min. Mini-
mum WOT engine speed after adjusting should be 
over 7,200 r/min.

7. PB-251 with fan head blower pipe: Start engine, 
and verify engine idle speed ranges from 2,800 to 
3,400 r/min, and WOT engine speed ranges from 
7,200 to 7,500 r/min.

 

PB-255ES with fan head blower pipe: Start 

engine, and verify engine idle speed ranges from 
2,700 to 3,300 r/min, and WOT engine speed 
ranges from 7,200 to 7,500 r/min.

 

ES-255ES with vacuum attachment: Remove 

fan head blower pipe, and install vacuum pipe and 
bag. Start engine, and verify engine idle speed 
ranges from 2,500 to 3,100 r/min, and WOT engine 
speed ranges from 6,000 to 6,500 r/min.

 When final adjustment is completed, the engine 
should idle, accelerate smoothly, and attain WOT 
per above speci

fi

 cation.

8. After adjusting carburettor, insert and secure 
new plug(s) (F) P005-001270 deep in the needle 
holes per the Emission regulation using limiter plug 
tool.

NOTE : 

The initial carburettor settings for idle ad-

just screw, idle and hi mixture needles are intended 
to  start and run the engine before 

fi

 nal carburetor 

adjustments are made to conform the unit to meet 
Emission Directive. Actual turns required for en-
gine operation may vary.

(A)

(E)

(D)

(B)

(F)

(C)

Содержание PB-251

Страница 1: ...the latest products infor mation available at the time of publication 2 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 4 1 5 Service limits 5 1 6 Special tools 6 2 CARBURETTOR ADJUSTMENT PROCEDURE 7 2 1 General adjusting rules 7 2 2 Presetting idle adjust screw idle mixture needle and hi speed H mixture needle 7 2 ...

Страница 2: ...e CDI Capacitor discharge ignition system Variable Slope Timing VST Slope advance ignition system combined with electronic speed governor Spark plug BPMR8Y Exhaust Muffler type Spark arrestor muffler with catalyst Starter Type Automatic rewind ES effortless start Rope diameter x length mm in 3 0 x 815 1 8 x 32 1 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane Two s...

Страница 3: ...mary coil resistance Ω 160 400 Secondary coil resistance kΩ 2 5 3 2 Pole shoe air gaps mm in 0 3 0 4 0 012 0 016 Ignition timing at 1000 r min BTDC 7 at 3000 r min BTDC 18 at 7000 r min BTDC 31 Carburettor Idle mixture needle initial setting turns back 4 1 8 H mixture needle initial setting turns back 7 8 Idle adjust screw initial setting turns back 1 5 8 Test Pressure minimum MPa kgf cm2 psi 0 05...

Страница 4: ...fler M5 70 80 7 8 60 70 Muffler cover M5 30 45 3 4 5 25 40 Others Outer fancase M5 20 40 2 4 17 35 Fan M8 140 160 14 16 120 140 Fan hub M8 160 200 16 20 140 175 Regular bolt nut and screw M3 6 10 0 6 1 5 9 M4 15 25 1 5 2 5 13 22 M5 25 45 2 5 4 5 22 40 M6 45 75 4 5 7 5 40 65 M8 110 150 11 15 95 130 1 4 Special repairing materials Material Location Remarks Thread locking sealant Engine mount Loctite...

Страница 5: ...plating is worn and aluminium can be seen B Piston outer diameter Min 33 91 1 335 C Piston pin bore Max 8 035 0 3163 D Piston ring groove Max 1 3 0 051 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 7 980 0 3142 G Piston ring width Min 1 15 0 045 H Piston ring end gap Max 0 5 0 02 K Con rod small end bore Max 12 000 0 4724 L Crankshaft runout Max 0 03 0 001 ...

Страница 6: ...tool Removing and installing crankcase ball bearings 7 897702 30131 Piston pin tool Removing and installing piston pin Use 8 mm dia adapter 8 91004 Module air gap gauge Adjusting pole shoe air gaps 9 897712 04630 2 pin wrench Removing and installing pawl carrier 10 897726 16431 Oil seal tool Installing crankcase oil seals 11 990511 30023 Spark tester Checking ignition system 12 897803 30133 Pressu...

Страница 7: ...ith Emission Directive 2 2 Presetting idle adjust screw Idle mixture needle and hi speed H mixture needle Tools Required Small screwdriver with 2 5 mm blade P N 897801 33330 electronic ta chometer P N 91020 limiter plug removal tool Parts Required 2 P N P005 001270 limiter plugs 1 Remove plugs from Idle mixture needle hole A and H mixture needle hole B using limiter plug tool C as follows 1 Put li...

Страница 8: ... B anticlockwise to reduce WOT engine speed 10 20 r min Mini mum WOT engine speed after adjusting should be over 7 200 r min 7 PB 251 with fan head blower pipe Start engine and verify engine idle speed ranges from 2 800 to 3 400 r min and WOT engine speed ranges from 7 200 to 7 500 r min PB 255ES with fan head blower pipe Start engine and verify engine idle speed ranges from 2 700 to 3 300 r min a...

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