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SERVICE INFORMATION

PB-2100

 PB-2155

PB-2200SI

6

20

20

40

40

60

60

80

80

12

0

120

140

140

160

160

180

180

20

20

100

100

1-6 Special tools

1

4

5

2

6

9

10

11

13

12

14

15

3

8

Key Part Number

Description

Used for:

1

897801-33330

Tachometer PET-1000

Measuring engine speed to adjust carburettor

2

363018-00310

Washer

Installing crankcase oil seal of starter side

3

433019-12330

Flange nut

Removing magneto rotor (flywheel)

4

895612-79920

L-hex wrench (3 mm)

Removing and installing hex. socket bolt (M4)

5

895610-79920

L-hex wrench (4 mm)

Removing and installing hex. socket bolt (M5)

6

897701-06030

Bearing wedge

Removing and crankshaft ball bearings

7

897701-14732

Bearing tool

Removing and installing crankcase ball bearings

8

897702-30131

Piston pin tool

Removing and installing piston pin

9

897705-11520

Bearing tool

Removing and installing con-rod small end needle bearing

10

897714-24330

Oil seal tool

Installing oil seals

11

897800-79931

Spark tester

Checking ignition system

12

897803-30132

Pressure tester

Testing carburettor and crankcase leakage

13

897835-16131

Pressure connector

Checking crankcase and cylinder leakages

14

900100-08008

Bolt

Removing magneto rotor (flywheel)

15

       91007

Compression gauge

Measuring cylinder compression

a = 3 mm

a = 4 mm

7

Содержание PB-2100

Страница 1: ...the time of publication ECHO SERVICE MANUAL Ord 403 11 Model PB 2100 PB 2110 ES 2100 ES 2400 contains lots of information for servicing this model 2 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 4 1 5 Service limits 5 1 6 Special tools 6 2 EMISSION ADJUSTMENT GUIDE 7 2 1 General adjusting rules 7 2 2 Presetting id...

Страница 2: ...pacitor discharge ignition system Spark plug RCJ 7Y Starter Type Automatic rewind start Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 3 0 x 920 0 12 x 36 2 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane petrol RON Two stroke air cooled engine oil ISO L EGD ISO CD13738 JASO FC Tank capacity L U S fl oz 0 5 16 9 Handle Type Rear Grip Blower Fan type Sirocco si...

Страница 3: ...V 16 Secondary coil resistance kΩ 1 2 1 8 Pole shoe air gaps mm in 0 3 0 4 0 012 0 016 Ignition timing BTDC 28 Carburettor Idle adjust screw initial setting turn in 1 1 2 L mixture needle initial setting turn back 1 3 4 1 1 2 H mixture needle initial setting turn back 1 1 2 1 1 2 Test Pressure minimum MPa kgf cm2 psi 0 05 0 5 7 0 Metering lever height mm in 0 1 0 25 0 004 0 010 lower than diaphrag...

Страница 4: ...0 95 Engine mount M4 35 50 3 5 5 0 30 45 Muffler M5 60 100 6 10 50 85 Others Fan case M5 30 45 3 0 4 5 26 40 Fan hub M8 160 200 16 20 140 175 Fan M8 160 200 16 20 140 175 Regular bolt nut M3 6 10 0 6 1 0 5 9 and screw M4 15 25 1 5 2 5 13 22 M5 25 45 2 5 4 5 22 40 M6 45 75 4 5 7 5 40 65 M8 110 150 11 15 95 130 1 4 Special repairing materials Material Location Remarks Thread locking sealant Starter ...

Страница 5: ...ting is worn and aluminium can be seen B Piston outer diameter Min 32 13 1 265 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 7 970 0 3138 G Piston ring width Min 1 45 0 057 H Piston ring end gap Max 0 5 0 02 K Crankshaft runout Max 0 05 0 002 A B C D F G H K E ...

Страница 6: ...mm Removing and installing hex socket bolt M5 6 897701 06030 Bearing wedge Removing and crankshaft ball bearings 7 897701 14732 Bearing tool Removing and installing crankcase ball bearings 8 897702 30131 Piston pin tool Removing and installing piston pin 9 897705 11520 Bearing tool Removing and installing con rod small end needle bearing 10 897714 24330 Oil seal tool Installing oil seals 11 897800...

Страница 7: ...djust screw L mixture needle and H mixture needle 1 Turn L mixture needle clockwise until lean stop to cut easily 2 Using a sharp knife give triangle cut between the stopper wings Also cut the H limiter cap NOTE Be careful when cutting caps otherwise injury may result 3 Pull the caps off with pliers NOTE Do not rock back and forth when removing otherwise the needle may be damaged 4 Turn H and L mi...

Страница 8: ...he range of 2 950 to 3 050 r min by turning idle adjust screw 6 Turn L mixture needle anticlockwise to reduce engine idle speed 200 to 300 r min and set engine idle speed in the rage of 2 650 to 2 850 r min NOTE Engine speed must be allowed to stabilize a minimum of 20 seconds after each adjustment of L mixture needle to assure accurate tachometer readings 7 After adjusting carburettor install Whi...

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