SERVICE INFORMATION
4
HCAS-2200
1-3 Torque limits
Descriptions
Size
kgf • cm
N• M
in• lbf
Starter
system
M 4*
45 - 55
4.5 - 5.5
40 - 48
Starter case
Ignition Ignition coil
M 4*
45 - 55
4.5 - 5.5
40 - 48
system Ignition switch
M 4
30 - 40
3 - 4
26 - 35
Fan cover
M 4
30 - 40
3 - 4
26 - 35
Spark plug
M 14
150 - 170
15 - 17
130 - 150
Fuel
Carburettor
M 5
26 - 37
2.6 - 3.7
22 - 32
system
Intake insulator
M 5
26 - 37
2.6 - 3.7
22 - 32
Fuel tank
M 5
26 - 37
2.6 - 3.7
22 - 32
Clutch
Clutch hub
M 8
180 - 220
18 - 22
160 - 200
Engine Crankcase
M 5**
70 - 110
7 - 11
60 - 95
Cylinder
M 5**
70 - 110
7 - 11
60 - 95
Cylinder cover
M 4*
22 - 32
2.2 - 3.2
20 - 28
Muffler
M 5*
90 - 110
9 - 11
80 - 95
Regular bolt, nut,
M 3
6 -10
0.6 - 1.0
5 - 9
and screw
M 4
15 -25
1.5 - 2.5
13 - 22
M 5
25 -45
2.5 - 4.5
22 - 40
M 6
45 -75
4.5 - 7.5
40 - 65
M 8
110 -150
11 - 15
95 - 130
*Apply thread locking sealant. (See below)
** The torque differences among bolts should not exceed 20 kgf•cm (2N•m, 17in•lbf) on one cylinder or crankcase.
1-4 Special repairing materials
Material
Location
Remarks
Grease
Drive shaft
Gear case
Lithium based grease or ECHO LUBE
TM
Rewind spring
Starter center post
Oil seal inner lips
Thread locking
Starter case
Loctite #222, ThreeBond #1342 or equivalent
sealant
Cylinder cover (Starter side)
Ignition coil
Loctite #675 or equivalent
Muffler
