1-3 Torque limits
Descriptions
Size
kgf•cm
in•lbf
Starter
Pawl carrier
M 8
160 - 200
140 - 175
system
Ignition
Ignition coil (CDI module)
M 4
30 - 50
26 - 45
system
Spark plug
M14
150 - 170
130 - 150
Fuel
Carburetor insulator
M 5 *
25 - 40
22 - 35
system
Carburetor
M 5
30 - 40
26 - 35
Throttle wire housing nut
M 6
25 - 35
22 - 30
Fuel tank
M 5 *
30 - 45
26 - 40
Clutch
Clutch
M 8
160 - 200
140 - 175
Clutch case
M 4
15 - 28
13 - 24
Engine
Crankcase
M 5
1
70 - 110
60 - 95
Cylinder
M 5
1
70 - 110
60 - 95
Cylinder cover (fan side)
M 4
15 - 28
13 - 24
Cylinder cover
M 4
10 - 20
1
9 - 17
(starter side)
Muffler
M 5
60 - 90
52 - 78
Handle
Rear handle (gear case) M 5
60 - 80
52 - 70
Rear handle (supporter) M 5
30 - 45
26 - 40
Rear handle supporter
M 4 *
30 - 50
26 - 45
w/stand & starter case
Gear
Shaft for small spur gear M 6 *
1
70 - 110
60 - 95
case
PTO shaft
M12
350 - 450
300 - 390
Chuck
M12
350 - 450
300 - 390
Chuck center bolt
M 6 *
150 - 180
130 - 155
Gear case
M 5
60 - 80
52 - 70
Regular bolt, nut, and screw
M 3
1
6 - 10
5 - 9
M 4
15 - 25
13 - 22
M 5
25 - 45
22 - 40
M 6
45 - 75
40 - 65
M 8
110 - 150
9
95 - 130
Material
Location
Remarks
Grease
Rewind spring
Starter center shaft
Lithium based grease
Gear case bearing collar
PTO shaft press-in
Gear case
15g in each gear case Total 45g
Thread locking sealant
Carburetor insulator screws
Fuel tank screws
Rear handle supporter
Loctite #222, ThreeBond #1342 or equivalent
w/stand & starter case bolts
Shaft for small spur gear bolt
Clutch case bearing press-in
Loctite #675
1-4 Special repairing materials
* Apply thread locking sealant. (See below.)
4
SERVICE INFORMATION
EDR-2100 EDR-2100/1E
EDR-2400 EDR-2400/1E
