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SERVICE INFORMATION

CS-8001

7

a

b

20

20

40

40

60

60

80

80 1

20

120

140

140

160

160

180

180

20

20

100

100

1-6 Special tools

1

5

7

2

8

11

12

13

15

17

18

19

21

3

9

Key Part Number

Description

Used for:

1

897801-33330

Tachometer PET-1000

Measuring engine speed to adjust carburettor

2

895610-79920

L-hex wrench (4 mm)

Removing and installing hex. socket bolt (M5)

3

895611-79920

L-hex wrench (5 mm)

Removing and installing hex. socket bolt (M6)

4

897500-00335

Puller

Removing auto oiler oil cover

5

897501-03938

Puller

Removing magneto rotor

6

897502-19830

Crankcase tool

Separating crankcase

7

897505-16133

Clutch tool

Removing and installing clutch assembly

8

897537-30130

Piston stopper

Locking crankshaft rotation

9

897701-14732

Bearing tool

Removing and installing ball bearings on crankcase

10

897702-30131

Piston pin tool

Removing and installing piston pin

11

897708-19835

Worm puller

Removing auto-oiler worm

12

Y089-000010

Worm inserter

Installing auto-oiler worm

13

897719-02830

Piston holder

Making piston steady remove and install piston / rings

14

897724-01261

Spring pin tool (3 mm)

Removing and installing spring pin (3 mm dia)

15

897724-01361

Spring pin tool (4 mm)

Removing and installing spring pin (4 mm dia)

16

897724-02831

Spring pin tool (5 mm)

Removing and installing spring pin (5 mm dia)

17

897726-21430

Oil seal tool

Installing starter side oil seal

18

897727-19830

Oil seal tool

Installing clutch side oil seal

19

897740-19830

Cushion tool

Removing and installing cushion (Right - Rear - Upper)

20

897800-79931

Spark tester

Checking ignition system

21

897803-30130

Pressure tester

Testing carburettor and crankcase leakage

22

897827-16131

Pressure plate

Plugging intake port to test crankcase / cylinder leakages

23

       91007

Compression  gauge

Measuring cylinder compression

a = 4 mm

a = 5 mm

20

6

4

10

14

16

b = 3 mm
b = 4 mm
b = 5 mm

23

22

Содержание CS-8001 Series

Страница 1: ...401 17 Model CS 4000 CS 4100 CS 4500 CS 4600 CS 5500 CS 6700 CS 8000 and Ord 401 23 Model CS 6702 contains lots of information for servicing this model 0 1 2 3 CONTENTS page 1 SERVICE INFORMATION 2 1...

Страница 2: ...tarter Type Automatic rewind Rope diameter x length mm in 4 0 x 900 0 16 x 35 4 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane petrol RON Two stroke air cooled engine...

Страница 3: ...in 0 3 0 4 0 012 0 016 Ignition timing at 1200 r min BTDC 10 at 3000 r min BTDC 14 5 at 10000 r min BTDC 25 Carburettor Idle adjust screw initial setting turn in 2 L mixture needle initial setting tu...

Страница 4: ...ffler M5 100 130 10 13 90 110 Others Cushion Crankcase M4 35 50 3 5 5 0 35 45 Carburettor case M5 25 50 2 5 5 0 22 45 Rear handle M5 30 45 3 0 4 5 26 40 Auto oiler M4 35 50 3 5 5 0 30 45 Manual oiler...

Страница 5: ...le or equivalent Check valve assembly Thread locking sealant Starter pawl screws Loctite 242 ThreeBond 1324 or equivalent Stater center post screws Brake adjuster screws Loctite 222 ThreeBond 1342 or...

Страница 6: ...seen B Piston outer diameter Min 51 82 2 040 C Piston pin bore Max 13 020 0 5126 D Piston ring groove Max 1 3 0 051 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 12 980 0...

Страница 7: ...pin tool Removing and installing piston pin 11 897708 19835 Worm puller Removing auto oiler worm 12 Y089 000010 Worm inserter Installing auto oiler worm 13 897719 02830 Piston holder Making piston st...

Страница 8: ...ur due to overspeeding 2 2 Presetting idle adjust screw L mixture needle and H mixture needle 1 Take off plug C for adjusting L and H mixture needle Turn the L and H mixture needles out anticlockwise...

Страница 9: ...rops less than 11 000 r min 6 Adjust WOT engine speed in the range of 11 500 to 12 500 r min by turning H mixture needle clockwise NOTE During H mixture needle adjustment do not run engine at high spe...

Страница 10: ...ent do not run engine at high speed without load longer than 5 seconds 7 If the engine speed at WOT is above 12 500 r min adjust H mixture needle anticlockwise and set maximum engine speed at less tha...

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