background image

b

0

0.4

50

0.8

1.2

1.

MPa

0

Ignition

Air Gap Gauge

#.014 = .35mm

P/N 91004

91019

b

b

PET

-304

OPPAMA

PET-9000

INTEGRATED IGNITION ANALYZER

1

4

7

6

2

8

3

9

10

11

12

13

20

21

22

14

15

16

18

19

17

5

b = 4 mm

b = 5 mm

b = 6 mm

b = 5.5 mm

1-6 Special tools

Key  Part Number 

Description 

Used for: 

  1  G310-000050 

Tachometer PET-304 

Measuring engine speed to adjust carburettor

  2  X605-000050 

Torx L wrench (T27) 

Removing and installing bolt

  3  897537-30130 

Piston stopper 

Locking crankshaft rotation

  4  897724-01361 

Spring pin tool (4 mm) 

Removing and installing spring pin (4 mm dia)

  5  897724-02831 

Spring pin tool (5 mm) 

Removing and installing spring pin (5 mm dia)

  6  897719-02830 

Piston holder 

Making piston steady to remove and install piston / rings

  7  897702-30131 

Piston pin tool 

Removing and installing piston pin

  8  897501-03938 

Puller 

Removing magneto rotor

  9         91004 

Module air gap gauge 

Adjusting pole shoe air gaps

  10  897502-19830 

Crankcase tool 

Separating crankcase

  11  897701-14732 

Bearing tool 

Removing and installing ball bearings on crankcase 

  12         91037 

Compression gauge 

Measuring cylinder compression

  13         91019 

Limiter cap tool 

Removing and installing limiter cap

  14         91024 

Pressure tester 

Testing crankcase leakages

  15  897726-16431 

Oil seal tool 

Installing starter side oil seal

  16  897826-16131 

Pressure rubber plug 

Plugging intake port to test crankcase / cylinder leakages

  17  897827-16131 

Pressure plate 

Plugging intake port to test crankcase / cylinder leakages

  18  897800-79931 

Spark tester 

Checking ignition system

  19  897803-30133 

Pressure tester 

Testing carburettor leakages

  20  897714-12330 

Oil seal tool 

Installing crankcase side oil seal

  21  X602-000340 

Torx T wrench (T27) 

Removing and installing bolt

 22        900300 

Ignition Analyzer : PET-9000

 

Measuring Ignition timing, Primary/Secondary voltage engine speed

SERVICE INFORMATION

CS-610

7

Содержание CS-610

Страница 1: ...600 contains lots of informa tion for servicing this model SERVICE DATA CHAIN SAW ECHO CS 610 STAGE MODEL Serial number 37000001 and after CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 5 1 5 Service limits 6 1 6 Special tools 7 2 CARBURETTOR ADJUSTMENT PROCEDURE 8 2 1 General adjusting rules 8 2 2 Presetting Idle ...

Страница 2: ...type Spark arrester muffler Starter Type Automatic rewind Rope diameter x length mm in 4 0 x 950 0 15 x 37 4 Kevlar Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane gasoline Two stroke air cooled engine oil ISO L EGD ISO CD13738 JASO FC FD Tank capacity L U S fl oz 0 57 19 3 Clutch Type Inboard clutch Centrifugal 3 shoe slide with 3 tension spring Guide bar Saw chai...

Страница 3: ...rameter 2 05 Carburettor Idle adjust screw initial setting turn in 1 L mixture needle initial setting turns out 1 3 4 H mixture needle initial setting turns out 3 4 Test Pressure minimum MPa kgf cm2 psi 0 05 0 5 7 0 Metering lever height mm in Flush with diaphragm seat Chain oil discharge volume at 7 000 r min Adjustable 1 5 13 0 05 0 39 mL min U S fl oz min Factory set 7 0 mL min BTDC Before top ...

Страница 4: ... 5 2 5 13 22 Others Auto oiler M4 35 50 3 5 25 45 Compression Cushion bracket M5 30 40 3 4 25 35 spring Crankcase M5 60 80 6 8 50 70 Front handle M5 40 60 4 6 35 50 M6 40 50 4 5 35 45 Rear handle M5 40 60 4 6 35 50 Brake lever Starter side M5 30 50 3 5 25 40 Hand guard Sprocket side M5 60 90 6 9 50 80 Brake cover M5 40 60 4 6 35 50 Sprocket guard plate M4 15 25 1 5 2 5 13 22 Spike M4 60 90 6 9 50 ...

Страница 5: ... Auto oiler worm Clutch needle bearing Rubber cushion inside Choke knob Lithium based grease or ECHO XTended Rewind spring Protection TM Lubricant Oil seal inner lips Starter centre shaft Brake cover Chain brake metal contact part Molybdenum grease approx 1 gram Thread locking sealant Muffler Sprocket guard plate Loctite 242 ThreeBond 1324 or equivalent Starter pawl SERVICE INFORMATION CS 610 5 ...

Страница 6: ...ameter Min 44 90 1 768 C Piston pin bore Max 11 030 0 4343 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 10 98 0 4323 G Piston ring width Min 1 45 0 057 H Piston ring end gap Max 0 5 0 02 K Con rod small end bore Max 15 025 0 5915 L Crankshaft runout Max 0 01 0 001 M Sprocket bore Max 13 90 0 5472 N Clutch drum bore Max 71 5 2 81 P Sp...

Страница 7: ...01 03938 Puller Removing magneto rotor 9 91004 Module air gap gauge Adjusting pole shoe air gaps 10 897502 19830 Crankcase tool Separating crankcase 11 897701 14732 Bearing tool Removing and installing ball bearings on crankcase 12 91037 Compression gauge Measuring cylinder compression 13 91019 Limiter cap tool Removing and installing limiter cap 14 91024 Pressure tester Testing crankcase leakages...

Страница 8: ...gine speed between WOT for 5 seconds and idle for 5 seconds Adjust idle speed screw to 2 800 150 r min Adjust H mixture needle with limiter cap to 12 500 300 r min If engine does not run correctly af ter this adjustment proceed to the next step 2 2 IMPORTANT After adjusting carburettor according to the steps 2 2 and 2 3 the limiter cap s must be installed on L and H mixture needle s to comply with...

Страница 9: ...ap removal tool by turning clockwise then screw limiter cap removal tool into centre hole of previous limiter cap to remove completely 5 Turn L and H mixture needle clockwise until lightly seated then turn both mixture needles anti clockwise for initial setting as follows L mixture needle C 1 3 4 H mixture needle D 3 4 NOTE If needles are forced during seating dam age to carburettor may occur 6 Re...

Страница 10: ...until 11 500 r min is achieved To make the final WOT engine speed ad justment turn the H mixture needle clockwise in 1 8 turn increments with the engine at idle After each adjustment accelerate to WOT and check speed The final speed should fall within 12 100 12 300 r min at WOT NOTE When the H mixture needle is turned completely clockwise the engine will continue to run If the engine speed at WOT ...

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