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5 INCH PTO CHIPPER

12

SERVICE & MAINTENANCE

WARNING

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE AND MAKE SURE 

ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

To remove the chipper blades:
1.  Remove the retaining bolt that holds the access cover 

(see Figure 5.1) to the main frame assembly.

2. 

Tilt access cover over to allow rotor access. Rotate 

the rotor so that the bolts holding a chipping blade are 

most accessible. 

3. 

Remove the two 5/16" bolts holding the chipper blade. 

Repeat for all four blades. The four chipping blades 

have two edges per blade and can be reversed one 

time each before sharpening. If both sides have not 

been used, remove and reverse the chipping blades. 

4. 

Reinstall chipping blades and torque to 25 ft-lbs.

5.2  CHIpper BlaDe maInTenanCe

warnInG

The  chipping  blades  are  sharp!  use  care  when 

working on machine to avoid injury.

Figure 5.2, Sharpening the chipper blades

Figure 5.1, Rotor access cover

5.3  removInG THe BlaDes

5.4  sHarpenInG THe BlaDes

NICK GREATER 

THAN 1/8”

CRACK 

GREATER 

THAN 1/8”

BROKEN 

CORNER

The chipper blades will eventually become dull, making 

chipping difficult and adding extra strain on the machine. 

CHeCk THe sHarpness oF THe BlaDes everY 

5 - 15 Hours oF operaTIon anD sHarpen as 

neeDeD.

 

your blades need to be sharpened if:

• 

Machine vibrates severely when material is fed into the 

chipper.

• 

Small diameter branches do not self-feed.

• 

Chips  discharge  unevenly  or  have  stringy  tails, 

especially when chipping green branches.

Before  you  sharpen  the  chipping  blades,  check  for 

permanent damage.  Replace the blade if:

• 

There are cracks, broken corners or nicks greater than 

1/8" (see below).

•  The base of the cutting edge is worn or has been re-

sharpened so that it no longer extends past the chipping 

slot (see below).

The  blades  can  be  ground  on  a  bench  grinder  or  by  a 

professional. 

1.  Never sharpen or grind the mounting surfaces of the 

blades. This will cause the edge to roll and the blade will 

be damaged, resulting in poor chipping performance.

2.  Regrind the angled edge of the chipping blades to 45 

degrees (Figure 5.2). Make sure some type of fixture is 

used to correctly hold the blade at the proper angle.

3.  Be careful when grinding so that the blade does not 

become overheated and change color. This will remove 

the heat-treated properties.

45°

.25

MOUNTING SURFACE 

(DO NOT GRIND)

MOUNTING SURFACE 

(DO NOT GRIND)

SHARPENED 

SURFACE

SHARPENED 

SURFACE

CHIPPING 

SLOT

NEW

BLADE

CHIPPER

DISC

BLADE IS

TOO SHORT,

MUST BE

REPLACED

CHIPPER

DISC

CHIPPING 

SLOT

Содержание CH5540

Страница 1: ...owner s manual Manual PN 31588 00 Rev 010111 Companion to PN 31589 00 SN Range B00001 C08854 ENGLISH espa ol FRAN AIS 5 INCH PTO CHIPPER ch5540 PTO...

Страница 2: ...UR WARRANTY CARD A warranty card is included in your owner s kit packaged with your machine Please take the time to fill in the information requested on the card When you send your completed card to u...

Страница 3: ...but not limited to bearings belts pulleys filters and chipper knives 3 This warranty does not cover normal maintenance service or adjustments 4 This warranty does not cover depreciation or damage due...

Страница 4: ...DRIVELINE 7 FEATURES CONTROLS 8 OPERATION 9 4 1 STARTING 9 4 2 STOPPING 9 4 3 OPERATING THE CHIPPER 10 SERVICE mAINTENANCE 11 5 1 MAINTENANCE SCHEDULE 11 5 2 CHIPPER BLADE MAINTENANCE 12 5 3 REMOVING...

Страница 5: ...lothing Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine 6 Do not operate this machine if you are under the influence of alcohol m...

Страница 6: ...Inspect for damage B Replace or repair any damaged parts and C Check for and tighten any loose parts 13 Check blade bolts for proper torque after every 8 hours of operation Check blades and rotate or...

Страница 7: ...and the associated hazards See the engine owner s manual or contact the engine manufacturer for engine safety instructions and decals Make certain that all safety and operating decals on this machine...

Страница 8: ...OPERATE THIS EQUIPMENT ALWAYS STAND CLEAR OF DISCHARGE AREA WHEN OPERATING THIS MACHINE KEEP FACE AND BODY AWAY FROM DISCHARGE AREAS PN 12174 6 do not operate machine with out shields in place failur...

Страница 9: ...ctly installed Rotating cutting blades can cause serious personal injury 2 1 ATTACH CHIPPER CHUTE 1 Use a support or hoist to hold the chipper chute in place on the chipper frame 2 Mount the chute to...

Страница 10: ...4 and nylock nuts 5 1 2 3 4 5 6 7 9 8 10 Figure 2 4 Attach discharge deflector Figure 2 2 Attach clamp ring and spacer Figure 2 3 Attach discharge tube 4 Lubricate the chute by applying grease to the...

Страница 11: ...nsult your dealer for correct operating procedures Consult the attached GKN Walterscheid driveline manual for complete service and maintenance recommendations 5 On larger outer tube measure back 1 1 4...

Страница 12: ...iveline are 18 11 and 24 49 This will leave a 6 43 overlap See Section 2 10 for instructions on checking driveline length 3 Belt guard Never remove shield while machine is running 4 Chipper chute Feed...

Страница 13: ...s manual Increase engine speed to rated PTO RPM As with any other piece of outdoor equipment getting the feel for how your machine operates and getting to know the best techniques for particular jobs...

Страница 14: ...r foreign objects when feeding material into the machine 4 Feed brush from the side of the chipper chute rather than from the front Step aside to avoid being hit by the brush moving into the chipper 5...

Страница 15: ...d nature of chipping REQUIRES THE OWNER TO PERFORM THE ABOVE LISTED NORMAL MAINTENANCE Special consideration to maintain and re torque the CHIPPER ANVIL CHIPPER BLADES AND ALL INTERNAL AND EXTERNAL NU...

Страница 16: ...rain on the machine Check the sharpness of the blades every 5 15 hours of operation and sharpen as needed Your blades need to be sharpened if Machine vibrates severely when material is fed into the ch...

Страница 17: ...ng anvil from inside of housing 3 Adjust inward or outward to desired measurement 5 5 SETTING THE BLADE CLEARANCE Figure 5 3 Chipping anvil location 4 Use short grinding times and cool with water or s...

Страница 18: ...bolts to 75 ft lbs Lock rear bearing 10 Slide spacer and bushing onto shaft with flange against bearing and lock bushing to shaft Attach rotor pulley to bushing Replacedrivebeltsandreinstallidlerpull...

Страница 19: ...d to excessive heat and or unseating of the seals Add grease slowly and under light pressure Whenever possible rotate bearing slowly while lubricating NOTE 1 Every 8 hours lubricate PTO cross journals...

Страница 20: ...ion Check drive belts and pulleys for bad or worn areas Check for dull chipper blades or shredder knives Rotor out of balance Inspect rotor for broken or missing chipper blades replace if needed Check...

Страница 21: ...MAX CHIPPER CAPACITY 5 12 7 cm CHIPPER BLADES 4 Reversible Tool Steel 4 Reversible Tool Steel CHIPPING ANVIL 5 63 X 4 00 X 0 375 14 3 cm x 10 2 cm x 0 95 cm DISC SPEED 1600 RPM 1650 RPM DISC SIZE 20...

Страница 22: ...30 250 475 350 560 410 M20 240 180 475 350 675 500 800 580 M22 330 250 650 475 925 675 1075 800 M24 425 310 825 600 1150 850 1350 1000 M27 625 450 1200 875 1700 1250 2000 1500 Torque value for bolts a...

Страница 23: ...4 INCH CHIPPER 19 Section OPTIONS 8 Part DECSCRIPTION 72493 KIT CHIPPER BLADES...

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