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Operating instructions

R4D450-AK03-05

Translation of the original operating instructions

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.

Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ Install the externally wired thermal overload protector in

the control circuit so that following a malfunction the motor
does not switch on again automatically after cooling off.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Impermissible point of
operation

Check point of
operation

Motor
overtemperature

Ambient temperature
too high

Reduce ambient
temperature if possible

Deficient cooling

Improve cooling

In the event of further malfunctions, contact ebm-papst.

5.1 Vibration testing

Checking of fan for mechanical vibration based on ISO 14694.
Recommendation: Every 6 months. Max. vibration severity is 3.5 mm/
s, measured at the motor fastening diameter on the motor support plate in
the direction of the motor axis of rotation and perpendicular to this.

Fig. 4: Example illustrating vibration measurement. The arrangement of
the sensors depends on the device concerned and the installation
situation.

5.2 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Interrupt the power supply,

secure against renewed switch-on. Secure against start-up,
prevent air flow.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

cleaner.

→ Do not use any acid, alkali or solvent-basedcleaning

agents.

→ Do not use any pointed or sharp-edged objects for cleaning

;

Completely remove any cleaning agents used.

Item no. 11001-5-9970 · ENU · Change 235653 · Approved 2021-11-15 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание R4D450-AK03-05

Страница 1: ...echnical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when w...

Страница 2: ... Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protect long hair with a cap 1 7 Emissions WARNING Depending on the installation and operating conditions the sound pressure level may exceed 70 dB A Risk of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equip...

Страница 3: ...following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the ...

Страница 4: ...ncluded in scope of delivery other inlet rings on request 2 Max clearance for screw 12 mm 3 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm 4 Tightening torque 1 0 0 15 Nm Item no 11001 5 9970 ENU Change 235653 Approved 2021 11 15 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 5: ...3 Maintenance Information on installation operation and maintenance is provided in the operating instructions 14 Additional components Components used to calculate the energy efficiency that are not apparent from the measurement category are detailed in the CE declaration Specific ratio 1 pfs 100 000 Pa Data obtained at optimum efficiency level The efficiency values displayed for achieving conform...

Страница 6: ...rage 80 C Min permitted ambient temp for motor transport storage 40 C 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing fan from packaging Carefully remove the device from its packaging by the fan impeller Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such a...

Страница 7: ...ety while operating the device 4 2 3 Voltage control NOTE Current overshoots may occur if speed control is implemented by transformers or electronic voltage regulators e g phase control Depending on the type of installation of the device noise and vibration may also occur in the case of phase control Vibration can lead to bearing damage and thus premature failure Heating up of the motor when using...

Страница 8: ... built in component and has no disconnecting switch Connect the device to a suitable tripping unit Only connect the device to circuits that can be switched off with an all pole disconnection switch When working on the device secure the system machine in which the device is installed so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can...

Страница 9: ...ection Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 11001 5 9970 ENU Change 235653 Approved 2021 11 15 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 10: ... visible external damage and make sure the protective devices are functional Check the fan s air flow paths for foreign matter and remove any foreign matter found Apply the nominal supply voltage NOTE Damage to the device from vibration Bearing damage shorter service life Low vibration operation of the fan must be ensured over the entire speed control range Severe vibration can arise for instance ...

Страница 11: ...al overload protector activated Allow motor to cool off locate and rectify cause of error release restart lockout if necessary Impermissible point of operation Check point of operation Motor overtemperature Ambient temperature too high Reduce ambient temperature if possible Deficient cooling Improve cooling In the event of further malfunctions contact ebm papst 5 1 Vibration testing Checking of fa...

Страница 12: ...esign technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 5 4 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of...

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