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Operating instructions

R3G560-PB22-C1

Translation of the original operating instructions

Fig. 1: Example illustrating vibration measurement. The arrangement of
the sensors depends on the device concerned and the installation
situation.

6.2 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a high-pressure cleaner.# Do

not use acid, alkali or solvent-based cleaning agents.

→ Do not use any pointed or sharp-edged objects for

cleaning.

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

If bearing replacement is necessary after that period, contact ebm-
papst.

;

Adapt the maintenance intervals to the actual level of dust exposure.

6.3 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace cables

Impeller for
wear/deposits/
corrosion and
damage

Visual inspection At least every

6 months

Clean impeller
or replace device

Tightness of
cable gland

Visual inspection At least every

6 months

Retighten,
replace if
damaged

Condensation
drainage holes
for clogging,
where necessary

Visual inspection At least every

6 months

Open holes

Abnormal
bearing noise

acoustic

At least every
6 months

Replace device

Vibration test

Vibration tester,
start-up or
deceleration
measurement

Recommended
every 6 months

Clean impeller
or replace device

6.4 Disposal

For ebm-papst, environmental protection and resource preservation are
top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.

Item no. 55932-5-9970 · ENU · Change 220551 · Approved 2020-09-24 · Page 14 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание R3G560-PB22-C1

Страница 1: ...e permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clean...

Страница 2: ...e come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jew...

Страница 3: ...se In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conv...

Страница 4: ...cluded in scope of delivery 2 Max clearance for screw 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 4 Cable diameter min 9 mm max 16 mm tightening torque 6 0 9 Nm 5 Tightening torque 3 5 0 5 Nm Item no 55932 5 9970 ENU Change 220551 Approved 2020 09 24 Page 4 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de eb...

Страница 5: ...s All dimensions in mm Inlet ring 64030 2 4013 with pressure tap k factor 348 Item no 55932 5 9970 ENU Change 220551 Approved 2020 09 24 Page 5 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 6: ...d at optimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 30 2 kg Size 560 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Number of blades 5 Direction of rotation Clockwise viewed toward rotor Degree of protection IP55...

Страница 7: ...ce to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with an Ssc value greater than or equal to 33 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing fan from packaging Carefully remove the device from its packaging by the fan impell...

Страница 8: ...e necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal vo...

Страница 9: ...ire ends fan out Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If...

Страница 10: ...on contact rating 250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and on control interface side KL2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS485 RSA MODBUS RTU SELV KL 3 2 RSB Bus connection RS485 RSB MODBUS RTU SELV KL 3 3 10 GND Reference ground for control interface SELV KL 3 4 Ain1 U Analog input 1 set value 0 10 V Ri 100 kΩ adjusta...

Страница 11: ...EPROM setting the integrated controller s direction of action can be selected via bus or digital input Din3 normal pin open or applied voltage 5 50 VDC inverse bridge to GND or applied voltage 1 VDC SELV KL 3 11 Ain2 U Analog input 2 measured value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain2 I SELV KL 3 12 20 V Fixed voltage output 20 VDC 20 V 25 10 max 50 mA short c...

Страница 12: ...ing Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determined at the motor mount at the motor support plate at least in axial direction an...

Страница 13: ...te from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve cooling Let the device cool down To reset the error messa...

Страница 14: ...maintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the standard W...

Страница 15: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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