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Operating instructions

K3G450-AZ24-68

Translation of the original operating instructions

For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.

;

Use the device in accordance with its protection type.

Notes on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may vary during the production period.
Strength, dimensional stability and dimensional accuracy are not affected
by this.
The colour pigments of the paints used react perceptibly to UV light over
the course of time. This does not however have any influence on the
technical properties of the products. To prevent the formation of patches
and fading, the product is to be protected against UV radiation. Changes
in colour are not a reason for complaint and are not covered by the
warranty.

3.5 Mounting data

Any further mounting data required can be taken from the product
drawing or Section chapter 4.1 Connecting the mechanical system.

Strength class for
mounting screws

8.8

;

Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).

3.6 Transport and storage conditions

Max. permissible
ambient motor temp.
(transp./ storage)

+80 °C

Min. permissible
ambient motor temp.
(transp./storage)

-40 °C

3.7 Electromagnetic compatibility

EMC interference
immunity

Acc. to EN 61000-6-2 (industrial
environment)

EMC interference
emission

Acc. to EN 61000-6-3 (household
environment), except EN 61000-3-2 for
professionally used devices with a total
rated power greater than 1 kW

If several devices are switched in parallel on the mains side so
that the line current of the arrangement is in the range of 16 - 75
A, then this arrangement conforms to IEC 61000-3-12 provided
that the short-circuit power S

sc

at the connection point of the

customer system to the public power system is greater than or
equal to 120 times the rated output of the arrangement.
It is the responsibility of the installation engineer or operator/
owner of the device to ensure, if necessary after consultation
with the network operator, that this device is only connected to
a connection point with a S

sc

value that is greater than or equal

to 120 times the rated output of the arrangement.

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing device
from packaging

→ Carefully remove the device from its packaging, only

touching the housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Device weighs more than 25 kg! Heavy load when
removing the device!

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

the packaging.

NOTE
Damage to device from vibration

Bearing damage, reduced service life
→ Forces or impermissibly high vibration levels must not be

transmitted to the fan from system components.

→ If the fan is connected to air ducts, it should isolated from

vibrations, for example using compensators or similar
elements.

→ Fasten the fan to the substructure without distorting it.

;

The fan may not be handled in the area around the inlet nozzle during
transport and installation.
There is a risk of damage to the impeller.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.1.1 Installation of RadiPac fan

During installation, transport the fan only with suitable hoisting and
supporting equipment. Only use suitable round slings for this purpose
(see chapter 3.4 Technical features for product weight). Attach using four
round slings wrapped around the struts. Position the round slings as
shown in the hoisting sketch below. Ensure that the struts of the support
bracket to the left and right of the motor are vertical. During installation,
transport the fan only in its installation position as shown in the product
drawing. Comply with the notices on the unit! The maximum
acceleration during transportation must not exceed 2 g.

Item no. 54141-5-9970 · ENG · Revision 209539 · Release 2021-02-12 · Page 6 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание K3G450-AZ24-68

Страница 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases the risk of ...

Страница 2: ...d Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can be...

Страница 3: ...er 3 2 Nominal data Operating the device with all protective features in place Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the cu...

Страница 4: ...x 10 mm tightening torque 4 0 6 Nm 2 Cable diameter min 9 mm max 16 mm tightening torque 6 0 9 Nm 3 Tightening torque 3 5 0 5 Nm 4 Inlet nozzle with pressure tap k factor 240 Item no 54141 5 9970 ENG Revision 209539 Release 2021 02 12 Page 4 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 5: ...tion in a standardised measurement configuration 3 4 Technical features Mass 53 8 kg Size 450 mm Motor size 150 Surface of rotor Coated in black Material of electronics housing Die cast aluminium Material of impeller Aluminium sheet Material of mounting plate Sheet steel galvanised Material of support bracket Steel coated in black Material of inlet nozzle Sheet steel galvanised Number of blades 7 ...

Страница 6: ...tion engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing device from packagin...

Страница 7: ...ater enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check that the data on the type plate match the connection data Before connecting the device ensure that the supply voltage matches the oper...

Страница 8: ...r protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connection Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Product drawing NOTE Tightness and strain relief de...

Страница 9: ... example When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Fig 4 Cable routing for fans installed upright 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM...

Страница 10: ...t common connection contact rating max 250 VAC 2 A AC1 min 10 mA KL 2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS485 RSA MODBUS RTU SELV KL 3 2 RSB Bus connection RS485 RSB MODBUS RTU SELV KL 3 3 10 GND Signal ground for control interface SELV KL 3 4 Ain1 U Analogue input 1 set value 0 10 V Ri 100 kΩ parametrisable curve only for use as alternative to i...

Страница 11: ... depending on EEPROM setting normal inverse can be selected for the controller function of the integrated controller via the bus or the digital input Normal Pin open or applied voltage 5 50 VDC Inverse bridge to GND or applied voltage 1 VDC SELV KL 3 11 Ain2 U Analogue input 2 actual value 0 10 V Ri 100 kΩ parametrisable curve only usable as alternative to input Ain2 SELV KL 3 12 20 V Fixed voltag...

Страница 12: ...ance frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Operation at excessive vibration levels can lead to premature failure The maximum vibration severity may not exceed 3 5 mm s and should be checked every 6 months It must be measured at least in and perpendicular to the axial direction at the place where the mot...

Страница 13: ...ff de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the device cool...

Страница 14: ...d with maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of 40 000 hours Please contact ebm papst if bearing replacement is required after this period Adapt the maintenance intervals to the dust pollution occurring 6 3 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceede...

Страница 15: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 4 3 Component disposal The products are mostly made of steel copper aluminium and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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