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Operating instructions

K3G450-AQ24-90

`

II 2G Ex db eb ib IIB T3 Gb

IBExU14ATEX1122 X /02

`

Translation of the original operating instructions

54004-4-8670

;

We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.

;

Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.

;

Maintain the storage temperature, see
Chapter 4.5 Transport and storage conditions.

DANGER
Danger of explosion, ingress of dirt and moisture into
the motor

The degree of protection decreases.
→ Store the device in a completely assembled state only

(cable gland and terminal box cover are sealed)

2.12 Disposal

Comply with all relevant local requirements and regulations when
disposing of the device.

3. INTENDED USE

The device is exclusively designed as a built-in device for conveying
air according to its technical data.

Note

;

The motor satisfies the requirements of category II 2G Ex db eb ib
IIB T3 Gb. Devices of this category are intended for use in areas
where an explosive atmosphere of air, gases and vapors or mist is
likely to occur (category 2G). Even in the case of frequent system
malfunctions or fault conditions that usually must be taken into account
(foreseeable malfunctions), the device-related explosion protection
measures of this category must provide the required level of safety.
The individual risks of the complete system are to be evaluated and
the necessary explosion protection measures are to be taken into
account.

Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
When used in the intended manner, explosion-proof motors cannot ignite
explosive gases or vapors.
The manufacturer who installs ebm-papst devices is responsible for
ensuring operation in accordance with the intended use, operational
safety, proper installation, and EMC properties when installed.
The fan is designed for 40,000 hours of operation; after that period, it must
be replaced.
ebm-papst accepts no liability for subsequent modifications to the fan.

Intended use also includes

Using the device only in power systems with grounded neutral (TN/
TT power systems).

Conveying air at an ambient air pressure between 750 mbar and
1050 mbar.

Using the device within the permitted ambient temperature range; see
Chapter 4.2 Nominal data and Chapter 4.5 Transport and storage
conditions.

The device is to be protected against exposure to weather at the
installation site.

Operating the device with all protective devices.

Using the device only in Zones 1 and 2 with Ex categories IIA and
IIB and temperature classes T1 to T3.

Using the device only in stationary systems.

Using the device only in speed ranges without resonance to avoid
sparking.

Punctual, complete performance of all maintenance; see Chapter 7.3
Maintenance interval.

Following the operating instructions.

Improper use

In particular, operating the device in the following ways is prohibited and
could be hazardous:

Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.

Conveying of gas atmosphere above upper explosive limit.

Conveying air that contains abrasive particles.

Conveying highly corrosive air, e.g. salt spray. Devices that are
designed for use with salty air and are protected appropriately
constitute an exception. The same applies to all other corrosive
substances.

Conveying solids in the flow medium.

Conveying air with high dust exposure, e.g. sawdust, flour dust
suction system or the like.

Conveying air that contains iron and rust particles, e.g. using the
device in a welding shop.

Operation (also when stopped) with external vibrations.

Operation in unstable airflow conditions (oscillation).

Operation in very dirty conditions (see maintenance instructions).

Installation and operation of the device exposed to weather.

Using the device as a safety component or to perform safety-related
functions.

Operation in medical equipment with a life-sustaining or life-support
function.

Operation with vibrations that are transferred to the fan from external
machines or attachments.

Operation with mechanical loads which are introduced from external
sources and are higher than permitted.

Opening the terminal box during operation, see Chapter 4.1 Product
drawing.

Painting the fan.

Standing or walking on the fan or ventilation unit.

Operation with completely or partially disassembled or manipulated or
inadequate protective devices.

Connections (e.g. screws) coming loose during operation.

Upstream connection of variable frequency drives.

Connecting attachments to the rotor bell.

Flow medium and ambient conditions that do not correspond to the Ex
marking.

In addition, all applications not listed among the intended uses.

Item no. 54004-5-9970 · ENU · Change 272968 · Approved 2022-11-22 · Page 4 / 18

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание K3G450-AQ24-90

Страница 1: ...g instructions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND INFORMATION 2 2 1 Hazard levels for warnings 2 2 2 Staff qualifications 2 2 3 Basic safety ru...

Страница 2: ...h the operating instructions Malfunctions and defects that affect safety must always be corrected immediately No modifications additions or conversions are to be made to the device for example changes...

Страница 3: ...d its attachment must always be evaluated in connection with the overall safety concept of the system as a whole 2 8 Emissions WARNING Depending on the installation and operating conditions the sound...

Страница 4: ...and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 4 2 Nominal data and Chapter 4 5 Transport and storage conditions The device is to be protected against exposu...

Страница 5: ...ompliance include personal injury and property damage due to shaft breakage fatigue failure reduced bearing service life or explosions caused by elevated surface temperatures or sparking Item no 54004...

Страница 6: ...value depending on cable 6 Terminal box fastening screws tightening torque 3 5 0 5 Nm 7 Ground connection point M8 functional ground for electrostatic discharge no protective earth do not unfasten th...

Страница 7: ...e product drawing The other bolts must not be loosened Used screws and nuts must be disposed of Use the fastening components available from ebm papst for assembly If the housing is painted the contact...

Страница 8: ...tor on top not permitted Condensation drainage holes On rotor side Mode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Operati...

Страница 9: ...of safety 4 8 The nameplate Fig 1 Specifications on the nameplate Serial number Designation Explanation YY Year Year e g 11 for production in 2011 WW Week Week calendar week in year of production Six...

Страница 10: ...d to force or excessive vibration from sections of the installation If the fan is connected to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ens...

Страница 11: ...ambient temperature Do not subject the cables to impermissible strain Establish a safe protective earth connection Ensure that the degree of protection is maintained The seals in the terminal box fro...

Страница 12: ...s In this illustration all cable glands are used by way of example 5 3 3 Connecting wires to terminals Open the terminal box To do so unscrew the seven screws for tightening torque see Chapter 4 1 Pro...

Страница 13: ...box screw connections and cable glands have been tightened to the specified torque 5 3 3 1 Replacement of cable glands and screw plugs If you would like to replace cable glands or screw plugs for exam...

Страница 14: ...y settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes...

Страница 15: ...put of current motor modulation level motor speed adjustable curve SELV 2 Din 2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selected...

Страница 16: ...sonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessive...

Страница 17: ...oved during cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error...

Страница 18: ...e device Cable routing fastening Visual inspection At least every 6 months Fasten cables Cleaning and preventive maintenance Visual inspection At least every 3 months Remove dirt clean device Ball bea...

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