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Operating instructions

K3G400-PA27-71

Translation of the original operating instructions

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole separating switch.

→ When working on the fan, you must switch off the

installation/machine in which the fan is installed and secure it
from being switched on again.

NOTE
Interferences and failures are possible

Maintain a distance to the power supply line when routing the
control lines of the device.
→ Ensure a sufficiently large clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check that the data on the type plate match the connection data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

Protective earth contact resistance as per EN 61800-5-1

Compliance with the resistance specifications as per EN 61800-5-1 for
the protective earth connection circuit must be verified in the application.
Depending on the installation situation, it may be necessary to connect
an additional protective earth conductor by way of the extra protective
earth terminal provided on the device. The protective earth terminal is
located on the housing and provided with a protective earth symbol and
a hole.

4.2.2 Power supply connection, fuse protection

Assignment of conductor cross-sections and the fuse protection required
for them (overload protection only, no device protection).

Nominal
voltage

Safety
fuse

Automatic
circuit
breaker

Wire
cross-
section

Wire
cross-
section

VDE

UL

VDE

mm²

*AWG

3/PE AC
380 - 480
VAC

16 A

15 A

C16A

1.5

16

3/PE AC
380 - 480
VAC

20 A

20 A

C20A

2.5

14

3/PE AC
380 - 480
VAC

25 A

25 A

C25A

4.0

12

* AWG = American Wire Gauge

4.2.3 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 5 W.

4.2.4 Residual current operated device

If the use of a residual current device (RCD) is required in your
installation, only universal residual current devices (type B or
B+) are permissible. Residual current devices (RCD) cannot
provide personal safety while operating the device, as is also
the case with frequency converters. When the device power
supply is switched on, charging current pulses from the
capacitors in the integrated EMC filter can lead to the instant
triggering of residual current devices. We recommend residual
current circuit breakers (RCCB) with an activation threshold of
300 mA and delayed tripping (super-resistant, characteristic K).

4.2.5 Leakage current

For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection

Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

Item no. 54417-5-9970 · ENG · Revision 88828 · Release 2017-03-16 · Page 7 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание K3G400-PA27-71

Страница 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage 1 1 4...

Страница 2: ...ave come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can become entangled and be pulled into the device Risk of injury Do not wear any loose fitting or dangling clot...

Страница 3: ...operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesavin...

Страница 4: ...own in the illustration or rotor on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm 4 Inlet nozzle with pressure tap k factor 188 5 Mounting holes for FlowGrid Item no 54417 5 9970 ENG Revision 88828 Release 2017 03 16 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 793...

Страница 5: ...rdised measurement configuration 3 4 Technical features Mass 32 kg Size 400 mm Surface of rotor Coated in black Material of electronics housing Die cast aluminium Material of impeller Aluminium sheet Material of mounting plate Sheet steel galvanised Material of support bracket Steel coated in black Material of inlet nozzle Sheet steel galvanised Number of blades 5 Direction of rotation Clockwise s...

Страница 6: ... output of the arrangement 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing device from packaging Carefully remove the device from its packaging only touching the housing Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION Device weighs more than 25 kg Heavy load when removing the device Risk of physical in...

Страница 7: ...the installation situation it may be necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Power supply connection fuse protection Assignment of conductor cross sections and the fuse protection required for...

Страница 8: ...ct the lines to the corresponding terminals Use a screwdriver to do so During the connection work ensure that no cables splice off Fig 2 Connecting the wires to terminals Seal the terminal box 4 3 3 Cable routing No water may penetrate along the cable in the direction of the cable gland NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly p...

Страница 9: ...g instructions Control function parameter set 2 Positive heating Item no 54417 5 9970 ENG Revision 88828 Release 2017 03 16 Page 9 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 10: ...tact rating 250 VAC max 2 A AC1 min 10 mA KL 2 5 Din1 Digital input 1 enabling of electronics enabling open pin or applied voltage 5 50 VDC disabling bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 V SELV KL 2 6 10 V Fixed voltage output 10 VDC 10 V 3 max 10 mA short circuit proof power supply for external devices e g potentiometer SELV Alter...

Страница 11: ...s When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Operation at excessive vibration levels can lead to premature failure The maximum vibration severity may not exceed 3 5 mm s and should be checked e...

Страница 12: ...ror message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively reset the erro...

Страница 13: ... measurement Recommended every 6 months Clean and rebalance impeller replace if necessary 6 4 Disposal For ebm papst environmental protection and resource preservation are top priority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the devel...

Страница 14: ... wires are made of similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power lines Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 54417...

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