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Operating instructions

D3G400-GG04-01

Translation of the original operating instructions

4.6 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

;

Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.

;

Route the connecting cables in the terminal box so that the terminal
box cover closes without resistance.

;

Use all plug screws (the entire number). In doing so, insert the
screws manually to avoid damage to the thread.

;

Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the blower.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

;

Start the device by changing the input signal.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or
component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance work:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the supply voltage.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

5. INTEGRATED PROTECTIVE FUNCTIONS

The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.

Malfunctions

Description / Function of
safety feature

Rotor position detection error

An automatic restart occurs.

Locked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line under-voltage (mains input
voltage outside of permitted
nominal voltage)

;

If the mains supply voltage

returns to permitted values, the
motor restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

If all phases are correctly

supplied again, the motor
automatically restarts after 10 -
40 s.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury
→ Keep out of the device hazard zone.
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.
→ After working on the device, remove any tools used or

other objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/error

Possible cause

Possible remedy

Item no. 54192-5-9970 · ENG · Revision 202174 · Release 2018-12-27 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание D3G400-GG04-01

Страница 1: ...all the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area in...

Страница 2: ...nces after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing...

Страница 3: ...ions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving ...

Страница 4: ...C 2 2 COM 2 3 10 V 2 4 0 10 V 2 5 GND 2 6 RSA 2 7 RSB 2 8 L1 2 9 L2 2 10 L3 3 Cable diameter min 8 mm max 12 mm tightening torque 1 8 0 3 Nm 4 Inlet nozzle with pressure tap k factor 355 on both sides Item no 54192 5 9970 ENG Revision 202174 Release 2018 12 27 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ...

Страница 5: ...etermined using a motor impeller combination in a standardised measurement configuration 3 4 Technical features Mass 39 2 kg Size 400 mm Motor size 112 Surface of rotor Coated in black Material of electronics housing Die cast aluminium Material of impeller Aluminium sheet Housing material Sheet steel galvanised Motor suspension Motor mounted via brackets on one side Direction of rotation Clockwise...

Страница 6: ... is only connected to a connection point with a Ssc value that is greater than or equal to 250 times the rated output of the arrangement 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing blower from packaging Carefully remove the blower from its packaging by grasping hold of the housing Never subject to impact Wear safety shoes and cut...

Страница 7: ...tandstill and the mains voltage is switched on The values are typically in the range 250 mA At the same time the effective power in this operating state operational readiness is typically 5 W 4 2 4 Residual current operated device If the use of a residual current device RCD is required in your installation only universal residual current devices type B or B are permissible Residual current devices...

Страница 8: ... of the cable gland for example When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 1 Max PWM 100 Min PWM 5 1 Save set value to EE...

Страница 9: ...nforced insulation on mains side and basic insulation on control interface side or reinforced insulation on control interface side up to 250 VAC potential difference 2 9 10 V red Fixed voltage output 10 VDC SELV 10 V 3 max 10 mA short circuit proof power supply for ext devices e g potentiometer Fixed voltage input 24 VDC for parameter setting via MODBUS without mains power supply 2 10 0 10 V yello...

Страница 10: ... and off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to s...

Страница 11: ...e mains supply voltage for a min of 25 s and switch it on again Alternatively reset the error message by applying a control signal of 0 5 V to DIN1 or by short circuiting Din1 to GND Unacceptable operating point e g counterpressure is too high Correct the operating point Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again...

Страница 12: ...the life cycle The corresponding disposal standards are also to be heeded 6 3 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product comp...

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