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Operating instructions

A3G800-BG95-01

Translation of the original operating instructions

4.6 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

;

Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.

;

Route the cables in the terminal box so that the terminal box cover
closes without resistance.

;

Use all screw plugs. Insert the screws by hand to avoid damage to
the threads.

;

Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.

4.7 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the power supply.

;

When disconnecting, be sure to disconnect the ground connection last.

5. INTEGRATED PROTECTIVE FEATURES

The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.

Fault

Safety feature description/
function

Rotor position detection error

An automatic restart follows.

Blocked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line undervoltage (line voltage
outside of permitted nominal
voltage range)

;

If the line voltage returns to

permitted values, the motor
restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

When all phases are

correctly supplied again, the
motor automatically restarts after
10-40 s.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Item no. 53760-5-9970 · ENU · Change 205336 · Approved 2020-07-16 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание A3G800-BG95-01

Страница 1: ...pecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the wo...

Страница 2: ... system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any l...

Страница 3: ...se In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conv...

Страница 4: ...de of seal provided Cable diameter min 4 mm max 10 mm tightening torque 1 8 0 3 Nm 4 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm use must be made of seal provided Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 5 Tightening torque 1 5 0 2 Nm Item no 53760 5 9970 ENU Change 205336 Approved 2020 07 16 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfi...

Страница 5: ... a standardized measurement setup 3 4 Technical description Weight 12 2 kg Size 800 mm Motor size 112 Rotor surface Painted black Terminal box material PP plastic Electronics housing material Die cast aluminum painted black Blade material Press fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow direction V Direction of rotation Clockwise viewed toward rotor Degree of prote...

Страница 6: ...r of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with an Ssc value greater than or equal to 250 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing fan from packaging Carefully remove the device from its packaging gra...

Страница 7: ...e necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal vo...

Страница 8: ...prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced by fitting a cable tie ...

Страница 9: ...AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 8 GND Reference ground for control interface SELV 9 RSA RS485 interface for MODBUS RSA SELV 10 RSB RS485 interface for MODBUS RSB SELV 11 0 10 V Analog input set value SELV 0 10 V Ri 100 kΩ adjustable curve 12 10 V Fixed voltage output 10 VDC SELV 10 V 3 max 10 mA short circuit proof power supply for ...

Страница 10: ...r supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in th...

Страница 11: ...t 6 1 Cleaning To ensure a long service life check the fans regularly for proper operation and soiling The frequency of checking is to be adapted accordingly depending on the degree of soiling DANGER Risk of injury from rotating fan Only clean when not in motion Do not disconnect the fan from the power supply just switch it off via the control input This will prevent start up of the fan Dirt depos...

Страница 12: ...erve the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be heeded 6 3 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitabl...

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