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21

X70 PLUG-IN MOTOR REPAIR MANUAL

    E-MOPI-RR009-E—March 2019    www.eaton.com

Start-Up Procedure

When initially starting a new or a rebuilt transmission 

system, it is extremely important that the start-up procedure 

be followed. It prevents the chance of damaging the unit 

which might occur if the system was not properly purged of 

air before start-up.
1.  After the transmission components have been properly 

installed, fill the motor housing at least half with filtered 

system oil. Connect all hydraulic lines and check to be 

sure they are tight.

2.  Install and adjust all control linkage.
3.  Fill the reservoir with approved oil that has been filtered 

through a 10 micron filter. Refer to Eaton Hydraulics 

Technical Data sheet number 3-401 titled Hydraulic Fluid 

Recommendations.

4.  Gasoline or L.P. engines: remove the coil wire and turn 

the engine over for 15 seconds. Diesel engines: shut off 

the fuel flow to the injectors and turn the engine over for 

15 seconds.

5.  Replace the coil wire or return the fuel flow to the 

injectors. Place the transmission unit in the neutral 

position, start the engine and run it at a low idle. The 

charge pump should immediately pick up oil and fill the 

system. If there is no indication of fill in 30 seconds, stop 

engine and determine the cause.

6.  After the system starts to show signs of fill, slowly 

move pump Swashplate to a slight cam angle. Continue 

to operate system slowly with no load on motors until 

system responds fully.

7.  Give supply to the control port of the motor to see if the 

motor responds to the signal.

8.  Remove the control port pressure and observe if the 

motor comes to original speed/displacements.

9.  If not, troubleshoot the motor as per Eaton repair manual
10. Check fluid level in the reservoir and refill if necessary to 

the proper level with approved filtered oil.

11.  Check all line connections for leaks and tighten if 

necessary.

12. The machine is now ready to be put into operation.
13. Frequent filter changes are recommended for the 

first two changes after placing the machine back into 

operation. Change the first filter in 3-5 hours and the 

second at approximately 50 hours approx. hours. 

Routinely scheduled filter changes are recommended for 

maximum life of the hydraulic system.

Testing

Perform functional test on motor according to Eaton test 

procedure.

Содержание X70

Страница 1: ...X70 Plug in motor repair manual...

Страница 2: ...R MANUAL E MOPI RR009 E March 2019 www eaton com 2 Introduction 3 Identification 4 Required Tools 5 Typical Cross section of Motor 6 Exploded View 8 Disassembly 9 Appendix A 12 Appendix B 14 Inspectio...

Страница 3: ...rts and cover the open hydraulic lines immediately after they re disconnected Drain the oil and clean the exterior of the motor before making repairs Wash all metal parts in clean solvent Use compress...

Страница 4: ...Reynosa Manufacturing cell Specific number of the pump Shift number Unit Identification Identification numbers Serial Number Code 3 7 4 AK XXXXX A Frame size 3 SAE B Frame Plug in Mount Closed Circuit...

Страница 5: ...llen 3 16 in Hex key Allen Ball peen hammer O ring Pick Soft face hammer Arbor Press Seal Driver 9 16 in Socket Torque Wrench Flat tip screw driver Light Petroleum jelly External retaining ring Pliers...

Страница 6: ...6 X70 PLUG IN MOTOR REPAIR MANUAL E MOPI RR009 E March 2019 www eaton com Typical Cross section of Motor Cutaway...

Страница 7: ...7 X70 PLUG IN MOTOR REPAIR MANUAL E MOPI RR009 E March 2019 www eaton com Typical Cross section of Motor Side View...

Страница 8: ...ft seal 1 7 Shaft seal adapter 1 8 Seal 1 9 O ring shaft seal adapter 1 10 Cylindrical roller bearing housing 1 11 Retaining ring external 1 12 Rotating kit S A 1 Item No Description Qty 13 End Cover...

Страница 9: ...mmercial solvent that is compatible with the system fluid Compressed air may be used in the cleaning process However it must be filtered to remove water and other contamination 1 Position the motor in...

Страница 10: ...s touching the forged surface not damaging the shoe running face 5 To remove rotating kit assembly tilt the motor mounting fixture 90 as shown in picture Remove rotating kit assembly by hand keep that...

Страница 11: ...on fixture Note N Note Cradle bearing may stick to the housing Use caution while rotating it Cradle bearing may fall off 10 Use flat tip screw driver to remove internal retaining ring 11 Use M4 bolt...

Страница 12: ...009 E March 2019 www eaton com Appendix A Rotating Kit Assembly Part List Sr No Part Name Qty 1 Pin Keeper 1 2 Loading pin 3 3 Piston Assy 9 4 Spider 1 5 Piston Block 1 6 Spider Pivot 1 7 Washer 2 8 R...

Страница 13: ...BINDING CAN BE TOLERATED If binding occurs clean the cylinder block and pistons Lubricate the cylinder block bores with clean fluid and try again Even minor contamination of the fluid may cause a pis...

Страница 14: ...m Appendix B End Cover with loop flushing valve Part List Sr No Part Name Qty 1 Back plate 1 2 Needle Bearing 1 3 Pin Roll 1 4 Piston Shuttle 1 5 Poppet 2 6 Cylindrical Compression Spring 2 7 Sleeve D...

Страница 15: ...e N Spring 10 poppet 9 may fall down Removal of needle bearing 2 and dowel pin 3 is not required Inspection Inspect the shuttle poppet and spring for cut wear and scoring Replace it if found damages R...

Страница 16: ...ston for burrs scratches and cracks Clean up minor scratches with 500 grit paper Remove burrs with an India stone The control piston should move freely in the bore of end cover Inspect the control pis...

Страница 17: ...rom the front of the housing Install the new shaft seal in to the adapter with the help of arbor press Note N The diameter of the press tool should not be less than that of shaft seal outer diameter I...

Страница 18: ...late by passing a connecting pin through eye of swash plate piston Secure both ends of connector pin by attaching external retaining rings as shown Install this swash plate assembly into the motor and...

Страница 19: ...with petroleum jelly for retention during assembly Install the valve plate over the small slot on the outside of the valve plate with the dowel pin in the back plate Locating Pin Install end cover as...

Страница 20: ...20 X70 PLUG IN MOTOR REPAIR MANUAL E MOPI RR009 E March 2019 www eaton com Assembly Torque Value...

Страница 21: ...the neutral position start the engine and run it at a low idle The charge pump should immediately pick up oil and fill the system If there is no indication of fill in 30 seconds stop engine and determ...

Страница 22: ...22 X70 PLUG IN MOTOR REPAIR MANUAL E MOPI RR009 E March 2019 www eaton com Notes...

Страница 23: ...23 X70 PLUG IN MOTOR REPAIR MANUAL E MOPI RR009 E March 2019 www eaton com Notes...

Страница 24: ...rademark All other trademarks are property of their respective owners Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2018 Eaton All Rights Reserved Printed in USA Document No E...

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