Eaton Vickers DG3V-8 Series Скачать руководство пользователя страница 9

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3. Tandem spools (4 and 8 types): Tandem spool valves are

used in hydraulic circuits where two or more hydraulic
cylinders or motors are controlled from a single source of
power. The valve’s spool is designed so that in center
position, all cylinder connections are blocked and full
pump delivery is connected to tank. The tank connection
of one valve may be connected to the pressure
connection of another valve and both valves operated
simultaneously as long a the combined pressures
developed by the two loads are within the capabilities of
the power source.

A. Type ‘4’ spool allows oil to circulate freely from port 
(P) to port (T) in the center position. Ports (A) and (B) are
blocked to the workload.

Closed Crossover, Pressure to ‘‘T’’

with ‘‘A’’ & ‘‘B’’ Blocked

T

A

P

B

A B

P T

B. Type ‘8’ spool is designed similar to type ‘4’ spool. 
Ports (P) and (T) are connected in the center position. 
However, ports (A) and (B) are momentarily open during 
spool crossover.

Tandem, Open Crossover, Pressure to ‘‘T’’

with ‘‘A’’ & ‘‘B’’ Blocked

T

A

P

B

A B

P T

C. Methods of Spool Control, Main Stage

1. Remote Pilot Source: Main stage valves are available for
use with a remote source. This means that the valve is
shifted from a remote pressure source by other valves in the
logic circuit.

2. Integral Pilot Valve: The integral pilot type two stage valve
is a very common valve used in the field today. Two stage
valves allow large volumes of fluid to be switched to and from
an actuator with minimum power required for control.
Reference figures 3 through 7 shown in the following section.

D. Main Stage Spool Position

Main stage spools are positioned within the valve by special
arrangements. The four basic main stage positioning
arrangements are: no spring-floating, spring centered, spring
offset and pressure centered.

The following paragraphs (1 through 4) describe these
arrangements. A fifth function can be obtained by the use of a
detent pilot valve. This function is described in paragraph five.

1. No Spring-Floating: When centering springs are omitted
from the main stage spool, the spool is said to be floating. If
control pressure is removed, a floating spool can move from
its last position under the influence of gravity or tank line
pressure. This must be considered during the design of the
system. Units with floating type spools have the model code
letter omitted. Figure 3 illustrates floating spool positioning in
a two-stage valve.

Figure 3. No Springs, Floating Model

Solenoid ‘‘A’’ is energized and shifts pilot spool to the
right. This opens pressure to pilot port ‘‘A’’ and the main
stage spool.

When solenoid ‘‘A’’ is energized, the main stage spool
will shift left. Flow from P

³

A and B

³

T is obtained.

Main stage spool will stay in this position until solenoid
‘‘B’’ is energized, but may float to other positions with
both solenoids de-energized.

1.

2.

3.

A

B

T

A

P

B

T

P

B

A

2. Spring Centered: A spring and washer arrangement is
used on both ends of the main stage spool in the spring
centered configuration. If control pressure is removed from a
spring centered spool, the valve will go to the center position
due to spring force. Two configurations of a two-stage spring
centered valve can be obtained, a type ‘B’ and a type ‘C’. If
one solenoid is used on a spring centered pilot valve, the
model code is identified with the letter ‘B’. When two
solenoids are used, the model code is identified with the
letter ‘C’. Figure 4 illustrates spool positioning of a two-stage
spring centered ‘C’ model.

Содержание Vickers DG3V-8 Series

Страница 1: ...5007 00 EN 1099 M Directional Control Valves DG3V 8 DG5V 8 Hydraulic Solenoid Pilot Operated Overhaul Manual Vickers Directional Controls...

Страница 2: ...4 Section V Internal Valve Functions 17 Section VI Installation 18 Section VII Service Inspection Maintenance 19 Section VIII Overhaul 20 DG5V 8 S H C 10 20 DG3V 8 D 2 8 28 10 21 DG4V 3 S A L B L FJ F...

Страница 3: ...not contained in this manual The parts and installation drawings listed in Table 1 are available from any Vickers sales engineering office C Model Codes Variations within each basic model series are c...

Страница 4: ...stments both ends available on D models 7 Stroke adjusters on A port end only not available on D models 8 Stroke adjusters on B port end only available on all models 27 2 and 7 combined not available...

Страница 5: ...6 3mm spade U ISO 4400 DIN 43650 X1 Flameproof solenoids BASEEFA CENELEC S piloted models only X2 Explosion proof solenoids CSA UL S piloted models only X3 Explosion proof solenoids BASEEFA ExS S pilo...

Страница 6: ...o that spool position determines which ports are open or closed See Figure 1 Oil flow is directed from one port to another within the body and out of a port to the work C Two Stage Directional Valve C...

Страница 7: ...essure is allowed to discharge to tank as the spool passes center condition Open center with A or B ports blocked A spool of this type is generally used to operate a cylinder When the spool is centere...

Страница 8: ...d B blocked in the center position Pressure and B Closed A Open to Tank T A P B A B P T C Type 6 spool is interconnected at ports A B and T Port P is blocked in the center position Pressure Closed A B...

Страница 9: ...special arrangements The four basic main stage positioning arrangements are no spring floating spring centered spring offset and pressure centered The following paragraphs 1 through 4 describe these...

Страница 10: ...lot spool will shift to the right causing the main stage spool to shift left Main stage flow would then be P A and B T 1 2 Main Stage Spring Main Stage Washer T A P B T P B A A B Assume the main stage...

Страница 11: ...following paragraphs 1 Stroke Limiter Adjustment Fig 8 Main stage spool travel can be limited by using stroke adjust covers Stroke adjust covers may be used on one or both ends of the main stage sect...

Страница 12: ...ved larger volumes of fluid will enter the pilot valve section When the pilot valve shifts the main stage spool responds at a faster rate However this also generates transients that increase system sh...

Страница 13: ...e momentarily energized to the correct position and then power may be removed from the solenoid The detent s hold the pilot spool in the last position attained until the opposite solenoid is energized...

Страница 14: ...ircuits This permits electrical interlocking of various hydraulic controlled motions without resorting to external mechanical arrangements The monitor switch is a single pole double throw contact arra...

Страница 15: ...e unit nameplate i e DG5V 8 S 2C T M 10 Note A 10 bar 150 PSIG nP must always be maintained to shift closed center spools A 5 bar 75 PSIG nP must always be maintained to shift open center pilot spools...

Страница 16: ...bing must be thoroughly cleaned before installation Recommended cleaning methods are sandblasting wire brushing and pickling 2 To minimize flow resistance and the possibility of external leakage use o...

Страница 17: ...ntenance E Replacement Parts Reliable operation throughout the specified operating range is assured only if genuine Vickers parts are used Sophisticated design processes and material are used in the m...

Страница 18: ...ssary B Disassembly General The manual describes the disassembly sequence of a typical DG5V8 two stage directional valve See Figures 17 and 18 Slight variations may be noted on your model depending on...

Страница 19: ...n a piece of pipe or tubing with an inside diameter that is slightly larger than the outside diameter of the seat Also obtain a flat washer Remove seat 21 Figure 15 per instructions noted in Figure 15...

Страница 20: ...oving it back and forth Observe the following If the spool does not move freely the spool is sticking inside the body bore Remove the spool and recheck the spool and body bore for scratches and or bur...

Страница 21: ...9 and spring 8 on end of spool 10 7 Install O ring 7 into body 3 as shown 8 Install cover 6 on body 3 with four screws 5 Torque the screws to value noted in parts drawing Refer to Table 1 Make sure c...

Страница 22: ...wing Refer to Table 1 2 Lubricate pilot spool 22 then carefully install spool into the body 10 Note If pilot valve is equipped with two solenoids repeat steps 3 through 7 3 Assemble washer 19 or 20 on...

Страница 23: ...em Nomenclature Quantity 1 Screw 4 11 O Ring 2 2 Pilot Valve 1 12 O Ring 4 3 Body 1 13 Pin 2 4 Plug 1 14 Plug 1 5 Screw 8 15 Plug 1 6 Cover 2 16 Plug 2 7 O Ring 2 17 Plug 8 8 Spring 2 18 O Ring 2 9 Wa...

Страница 24: ...ssover Plate 1 17 O Ring 1 3 Body 1 18 Plug 4 4 O Ring 4 19 O Ring 1 5 Set screw 1 20 O Ring 1 6 Screw 4 21 Seat 1 7 Cover 1 22 Poppet 1 8 O Ring 2 23 Spring 1 9 Spool 2 24 O Ring 1 10 Spring 2 25 O R...

Страница 25: ...Nameplate 1 15 O Ring 2 3 Cover 1 16 O Ring 1 4 Gasket 1 17 Push Pin 1 5 Terminal Box 1 18 Spring 1 6 Gasket 1 19 Washer DC models 2 7 Screw 2 20 Washer AC models 2 8 Strap 1 21 Core Tube S A 1 9 Scr...

Страница 26: ...nternal plugs within mainstage unless power is off and system pressure is relieved Basic Model Description Ref DG3V 8 R 10 DG3V 8 R E 10 DG3V 8 R X 10 DG3V 8 R E K Q R S 10 DG3V 8 R X E K Q R S 10 DG3...

Страница 27: ...ay indicate incorrect assembly of the unit or presence of trapped air B Test A test stand having regulated flow temperature control and special fixtures is required to fully test the performance of th...

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