background image

 

UPS 450 - 550 kVA (2x225 - 2x275 kVA) 

User’s and Installation Guide

1027574 
Revision B

35

NOTE Battery Aux and DC Shunt Trip wiring should be a minimum of 1.5 mm

2

.

Figure 3-10. Typical battery interface connection

3.5.3 X-Slot connections

NOTE 

LAN and telephone drops for use with X-Slot cards must be provided by the customer.

NOTE 

When installing internal wiring to X-Slot terminals, route the wiring through the internal 
opening in the X-Slot communication bay.

For installation and setup of an X-Slot card, please contact Eaton Corporation.

To install wiring to connections:

1.   If not already installed, install the LAN and telephone drops.

2.   If not already accomplished, remove one top screw and two bottom screws securing the 

UPS center front panel (see Figure 3-1). Lift the panel straight up to remove from the panel 
hanger bracket at the top of the cabinet.

3.   Remove the UPS cabinet interface entry plates to drill or punch holes (see Figure 3-3 on 

page 26).

4.   Reinstall the interface entry plates.

5.   Route and install the LAN, telephone, and other cables to the appropriate X-Slot cards. See 

Figure 3-7 and Figure 3-11 for X-Slot location.

6.   When all wiring is complete, reinstall the front panel removed in previous steps and secure 

with the retained hardware.

7.   Refer to the manual supplied with the X-Slot card for operator instructions.

Содержание UPS 225275 kVA Powerware 9395

Страница 1: ...Powerware 9395 UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide...

Страница 2: ...ial and industrial application in the second environment Installation restrictions or additional measures may be needed to prevent disturbances 2008 Eaton Corporation All Rights Reserved The contents...

Страница 3: ...eliminary installation information 21 3 2 Unloading the UPS cabinet from the pallet and mechanical installation 21 3 3 Battery cabinet installation 23 3 4 Installing UPS external and battery power wir...

Страница 4: ...indicators 66 6 4 System event messages 66 7 Communication 67 7 1 X Slot cards 67 7 2 Powerware LanSafe Power Management Software 68 7 3 Terminal mode 68 7 3 1 Display UPS control panel 68 7 3 2 Even...

Страница 5: ...d other power interruptions batteries provide emergency power to safeguard operation The UPS system is housed in a single free standing cabinet with safety shields behind the door for hazardous voltag...

Страница 6: ...UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide 1027574 Revision B 6 Figure 1 1 Powerware 9395 550 2 275 cabinet...

Страница 7: ...o high current charging and inverter ripple currents Charging at high currents can overheat and damage batteries 1 1 4 Power Management Software Powerware LanSafe Power Management Software is bundled...

Страница 8: ...ies being installed dictate which parts of this manual should be read At a minimum Chapters 1 through 3 and Chapter 5 should be examined Read through each procedure before beginning the procedure Perf...

Страница 9: ...symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 1 7 For more i...

Страница 10: ...being installed Use the procedures and illustrations in the paragraph 2 2 and Chapter 3 to create a logical plan for installing the system 2 2 Preparing the site For the UPS system to operate at peak...

Страница 11: ...mm for ventilation From front of cabinet 915 mm working space From back of cabinet None required From right side of cabinet None required but for easier service 500 mm is recommended From left side of...

Страница 12: ...UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide 1027574 Revision B 12 Figure 2 1 UPS cabinet dimensions front view Figure 2 2 UPS cabinet dimensions right side view...

Страница 13: ...UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide 1027574 Revision B 13 Figure 2 3 UPS cabinet dimensions top view Figure 2 4 UPS cabinet dimensions bottom view Front...

Страница 14: ...g preparation NOTE If installing as part of the UPS system a maintenance bypass without a rectifier input breaker a minimum of two separate feeds with upstream feeder breakers or one feed with two ups...

Страница 15: ...and local rules NOTE callout letters A B C and D map to figure 6 5 on page 6 6 Table 2 4 Input output ratings and external wiring requirements for the Powerware 9395 550 and 9395 2 275 Read and under...

Страница 16: ...ound 7 1 bolt mounting 22 M10 NOTE Customer ground size1 0 can be run in any conduit Table 2 5 UPS cabinet power cable terminations for the Powerware 9395 550 450 and 9395 550 550 Part Size Quantity M...

Страница 17: ...witch is recommended and may be required by local codes when batteries are remotely located The battery disconnect switch should be installed between the battery and the UPS External DC input overcurr...

Страница 18: ...ommon The building alarms can be programmed to display the alarm functional name LAN and telephone drops for use with X Slot cards must be provided by facility planners or the customer The UPS Battery...

Страница 19: ...the following step verify that the forklift or pallet jack is rated to handle the weight of the cabinet seeTable 2 1 on page 11 for cabinet weight 2 Use a forklift or pallet jack to move the packaged...

Страница 20: ...f physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact your service representative immediately to determine the extent of the damage an...

Страница 21: ...tallation The UPS cabinet is bolted to a wooden pallet supported by wood skids To remove the pallet and mechanically install the UPS perform the following procedure NOTE When a line up and match UPS s...

Страница 22: ...d securing hardware for later use 3 Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 3 2 Remove the front sh...

Страница 23: ...UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide 1027574 Revision B 23 Figure 3 1 Removing left side shipping bracket...

Страница 24: ...3 2 Removing right side shipping bracket 3 3 Battery cabinet installation To install the battery cabinet refer to the Powerware 9395 Integrated Battery Cabinet Model IBC L installation manual After th...

Страница 25: ...xternal and battery power wiring 3 4 1 External power wiring installation To install wiring to connections 1 Remove one top screw and two bottom screws securing the UPS left front panel see Figure 3 1...

Страница 26: ...UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide 1027574 Revision B 26 Figure 3 3 Conduit and wire entry locations...

Страница 27: ...UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide 1027574 Revision B 27 Figure 3 4 a UPS power terminal locations Figure 3 4 b UPS power terminal locations Front view Side view...

Страница 28: ...UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide 1027574 Revision B 28 Figure 3 5 a front view Figure 3 5 b side view UPS power terminal locations MBS version...

Страница 29: ...irements 4 Proceed to Step 7 5 Route and connect the battery cables between the UPS and the battery system See Figure 3 3 through Figure 3 5 for wiring access information and terminal locations 6 Conn...

Страница 30: ...r punch holes see Figure 3 3 on page 26 6 Reinstall the entry plates WARNING Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required 7 To lo...

Страница 31: ...UPS 450 550 kVA 2x225 2x275 kVA User s and Installation Guide 1027574 Revision B 31 Figure 3 7 Interface terminal locations...

Страница 32: ...Alarm relay return 5 Alarm relay NO 6 Alarm relay return 7 Not used 8 Not used 9 Not used 10 Not used Terminal TB3 Name Descrition 1 Building alarm 1 Programmable UPS alarm Activated by a remote dry...

Страница 33: ...alarm input and common terminal as shown Building alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and relay and switch contacts are cus...

Страница 34: ...ng and termination requirements see paragraph 2 2 2 on page 14 Table 3 1 and Figure 3 7 through Figure 3 10 6 If battery cabinets are installed attached to the UPS cabinet proceed to Step 7 if battery...

Страница 35: ...tions 1 If not already installed install the LAN and telephone drops 2 If not already accomplished remove one top screw and two bottom screws securing the UPS center front panel see Figure 3 1 Lift th...

Страница 36: ...is switch must be a dedicated switch not tied into any other circuits NOTE This procedure is intended to be used for the installation of the Powerware remote EPO switch If installing another manufactu...

Страница 37: ...terface entry plates loosen the screws securing the small top internal safety shield panel and remove the panel This panel is to the right of the X Slot communication bays see Figure 3 7 on page 30 5...

Страница 38: ...O contact is provided between terminals 6 and 7 of the remote EPO switch as shown in Figure 3 12 Remote EPO switch wiring must be in accordance with UL Class II requirements 12 When all wiring is comp...

Страница 39: ...is completing the following installation checklist This checklist ensures that you have completely installed all hardware cables and other equipment Complete all items listed on the checklist to ensu...

Страница 40: ...rrectly r The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment r Adequate workspac...

Страница 41: ...PS system If utility power is interrupted or falls outside the parameters specified in Chapter 10 Product specifications the UPS uses a backup battery supply to maintain power to the critical load for...

Страница 42: ...ormal mode Figure 4 2 shows the path of electrical power through the UPS system when the UPS is operating in normal mode Figure 4 2 Path of current through the UPS in normal mode During normal UPS ope...

Страница 43: ...eturns to Normal mode If the UPS becomes overloaded or unavailable the UPS switches to Bypass mode The UPS automatically returns to Normal mode when the overload condition is cleared and system operat...

Страница 44: ...r is unable to support the applied load The static switch is wired in series with the backfeed protection contactor and together they are wired in parallel with the rectifier and inverter The static s...

Страница 45: ...ached where the inverter output can no longer support the connected loads When this event occurs the UPS issues another set of audible and visual alarms indicating SHUTDOWN IMMINENT Unless the rectifi...

Страница 46: ...urce neutral must be provided If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed DO NOT install...

Страница 47: ...hout a rectifier input breaker a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance...

Страница 48: ...ized service personnel The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly NOTE Read this section of the manual...

Страница 49: ...monitor UPS operation Figure 6 1 shows the UPS controls and indicators Figure 5 1 Powerware 9395 450 550 kVA UPS controls and indicators 5 1 1 Control panel The Control Panel is used to set up and con...

Страница 50: ...de LED lamps and they work in conjunction with the alarm horn to let you know the operating status of the UPS TheTable 5 1 shows the status indicators and provides a functional description Indicator S...

Страница 51: ...n is a typical alarm message For more information about alarms and notices see Chapter 6 Responding to system events B The information area contains data about UPS status and operations C The menu bar...

Страница 52: ...executes a command or saves a setting Up or down arrows scroll through screens and lists or highlight settings Left or right arrows select or adjust settings displayed on the screen Table 5 2 Display...

Страница 53: ...mary collects information when the unit is on battery The screen displays the total number of times since the last log reset that the unit has transferred to battery It also displays the date of the l...

Страница 54: ...n is displayed Time Interval Moni tored Save The Time Interval Monitored Setup Save screen lets you save the new time interval retry another time interval or abort the change Press SAVE RETRY or ABORT...

Страница 55: ...Select TIME INTERVAL MONITORED from the Maximum Current Log Setup screen 2 menu to display the Time Interval Moni tored Setup screen Use the left or right arrow pushbuttons to select the char acter po...

Страница 56: ...Once the password is entered press the DONE pushbutton The System Setup Level 1 menu screen is displayed The default password is L1 Function Selection Use the up or down arrow pushbuttons to highligh...

Страница 57: ...Com Port Setup The COM Setup screen is used to change and save the settings for the selected serial communication port The COM port number selected from the COM Port Setup screen displays If the chang...

Страница 58: ...ows the Load Off screen For detailed information about using the LOAD OFF and shutdown screens see Chapter 5 UPS operating instructions Figure 5 7 Load off screen 5 3 Operation 5 3 1 Starting the UPS...

Страница 59: ...the static switch turns off Power is now supplied to the Critical load in Normal mode It takes approximately 1 minute for the UPS to achieve Normal mode 11 The UPS is now operating in Normal mode and...

Страница 60: ...equentially on the power module PM status line DC STARTIN INVERTER STARTING INVERTER SYNCING READY The rectifier and inverter turn on When the inverter reaches full voltage the UPS is ready to transfe...

Страница 61: ...hbutton on the main menu bar The System Control screen appears 3 Press the pushbutton to display System Controls Screen 2 4 Press the PM OFF pushbutton on the System Controls menu bar The power module...

Страница 62: ...he UPS including Bypass remains off until restarted To use the LOAD OFF pushbutton 1 Press the LOAD OFF pushbutton The Load Off screen appears providing a choice to proceed or abort the shutdown CAUTI...

Страница 63: ...only when you want to de energize the critical load NOTE The following instructions are for the Eaton Corporation supplied REPO switch If a customer supplied REPO switch is used it may not activate in...

Страница 64: ...er disconnect switch must be located in the site wiring Turn UPS from normal mode to mechanical bypass The procedure to turn the UPS to mechanical bypass switch is described below 1 The normal start p...

Страница 65: ...ON rectifier switch to connect rectifier input to UPS 3 Turn ON Static bypass switch to connect bypass input to UPS 4 Perform UPS start up procedure bypass mode contained in paragraph 5 3 2 5 Turn S10...

Страница 66: ...second rate 6 3 System event indicators The status indicators on the UPS control panel and the event horn let you know when the UPS system is operating in any mode other than Normal Only the Normal i...

Страница 67: ...wser interface e mail and a network management system NMS using SNMP connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network device...

Страница 68: ...Q Quit 7 3 1 Display UPS control panel When this function is invoked a facsimile of the UPS control panel is displayed on the terminal screen All controls are functional and can control the UPS remote...

Страница 69: ...OWERWARE 9395 CTO TF12710000000 SERIAL MCU DSP 70 81 14 MCU BOOTLOADER 80 40 MCU PLD 1 00 PMF 1 DSP 80 81 14 PMF 1 BOOTLOADER 80 40 PMF 1 PLD 1 00 XSLOT CAN BRIDGE 0 00 CSB DSP 70 81 14 CSB BOOTLOADER...

Страница 70: ...General purpose relay contact One general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You ca...

Страница 71: ...rs open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Since each battery string is an energy source in itself opening the battery...

Страница 72: ...ilters located behind the front doors and wash or replace as necessary The left ISBM filter size is 12 20 1 and the right UPM filter sizes are 19 5 21 5 0 5 Contact your service representative for rep...

Страница 73: ...gy and voltage Do not discard waste electrical or electronic equipment in the trash For proper disposal contact your local collecting recycling reuse or hazardous waste center and follow the local leg...

Страница 74: ...er Factor Minimum 0 98 Line Surges 6 kV OC 3 kA SC per ANSI 62 41 and IEC 801 4 Battery Voltage 480 Vdc 10 2 2 UPS system output UPS Output Capacity 100 rated current Output Voltage Regulation 1 10 to...

Страница 75: ...s from its original date of purchase The local office or distributor may grant a warranty period different to the above and refer to local terms of liability as defined in the supply contract The UPS...

Страница 76: ......

Отзывы: