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80 kVA - 130 kVA UPS

User’s and Installation Manual

1017397

Revision D (update)

32

Going to the UPS mode

Before turning the maintenance bypass switch from bypass to UPS position, verify that
the bypass LED is lit 

. Verify that the UPS returns to Normal mode. It may be

necessary to transfer the UPS to normal mode by pressing the Normal pushbutton in
System Control menu.

If the rectifier input voltage is not present or within limits, the UPS will stay on bypass
mode as long as the bypass input voltage is within limits. If the bypass goes out of
limits or the rectifier input voltage returns within limits, the unit will transfer to normal
mode.

7.5 Starting up the UPS

Make sure that UPS installation has been carried out correctly and battery line, neutral
and protective earth inputs have been connected. Figures 7 and 8a show the location of
the switches and breakers.

The UPS is also provided with a battery start up possibility. When the following start-
ups are done, the UPS will also start up if the input power line is not available or
acceptable. In this case the UPS will be in battery mode supplying power from the
batteries or in the static bypass mode if the bypass line voltage and frequency are
acceptable. During the battery start-up the UPS won’t transfer to normal mode if the
bypass is within limits. The UPS will transfer to normal mode when the rectifier input
voltage returns within limits or bypass voltage is no longer acceptable.

During battery start up UPS will charge the DC link capacitors from batteries and this
causes longer start-up time.

Starting up the UPS, load energized

(bypass switch S2 is in bypass position and voltage is present in the output
terminals, see figure 8a)

Open the doors of the UPS

Check that on/off switch S1 is in OFF position

Check that the maintenance bypass switch S2 is in bypass position

Turn the circuit breakers F1 (IGBT models) and F2 to ON position

Close the right door

Start the UPS by turning the switch S1 to ON position

The UPS will now check it’s internal functions. The UPS starts after 10 – 15 s.
( Approx. 1 min. if the rectifier input voltage is not present)

Check that the yellow bypass LED is lit 

.

Check that there is no active alarms that require immediate action.

Turn the maintenance bypass switch S2 to UPS position

Close the left door of UPS

Содержание PW9340-100I-N

Страница 1: ...80 130 kVA single and parallel UPS Systems User s and Installation Manual...

Страница 2: ......

Страница 3: ...Power connections 16 6 Computer and alarm connections 24 6 1 Connecting the UPS to a computer 24 6 2 Potential free relay outputs 25 6 3 Emergency Power Off Input EPO 25 6 4 Inputs 26 6 5 X Slot Modul...

Страница 4: ...her and may not be reproduced even extracts unless permission granted Every care has been taken to ensure the accuracy of the information contained in this manual but no liability can be accepted for...

Страница 5: ...lectrical interference Interference from outside the facility such as lightning power company accidents and radio transmissions and interference from inside the facility from motors air conditioners v...

Страница 6: ...load The static bypass switch transfers automaticly the load to the bypass line when the inverter is overloaded or the inverter is not able to feed the load Maintenance bypass switch is used to bypass...

Страница 7: ...eed any charging Hence the function of ABM system is to prolong the battery life up to 50 on average It also monitors that the load never crashes because of bad or defected battery The key to long bat...

Страница 8: ...d in this patented design It provides automatic load sharing and module level redundancy with nothing other than the power connecting the Hot Sync version of UPS modules 2 2 UPS configurations The UPS...

Страница 9: ...abinets and racks External bypass switch cabinets External bypass isolation transformers External SPM9340 system parallel cabinet for parallel UPS systems Remote and multilingual ViewUPS display panel...

Страница 10: ...hem may prove fatal All operations inside the cabinets must be carried out only by a service engineer from the manufacturer or from an agent authorised by the manufacturer 3 3 User operations The only...

Страница 11: ...ng materials should be stored for further investigation If the damage is visible a claim for shipping damage must be filed immediately Note Check the shock tilt indicator To file a claim for shipping...

Страница 12: ...and the battery options the following points have to be remembered Avoid temperature and humidity extremes To maximise the life time of the batteries an ambient temperature of 15 C to 25 C is recomme...

Страница 13: ...made from metal must be either connected to the protective conductor or insulated from the battery and the place of installation EN 50272 2 5 2 Floor loading When planning the installation the floor...

Страница 14: ...X1 in first battery cabinet in string or to battery cabinet indicated as Cabinet 1 After this select Add New Temp Sensor from LCD display and press Select to verify new sensor The sensor will be iden...

Страница 15: ...80 kVA 130 kVA UPS User s and Installation Manual 1017397 Revision D update 15 Figure 6a Connecting battery cabinets 80 130 kVA UPS Figure 6b Connecting temperature sensors for the battery cabinets...

Страница 16: ...phase and connection for rectifier input also in IGBT model a non functional termination point for the neutral wire if provided 3 phase and N and connection for bypass input 3 phase and N and PE conn...

Страница 17: ...80 kVA 130 kVA UPS User s and Installation Manual 1017397 Revision D update 17 Figure 8a Location of switches and terminals...

Страница 18: ...er bar 25 3mm Bolt M10 17 mm Hex Socket Neutral Bolt M10 17 mm Hex Socket Ground Flat copper bar 30 5mm Bolt M8 13 mm Hex Socket Battery Input Terminal 32 mm Bolt M10 8 mm Hex Allen Keys with fatening...

Страница 19: ...trical connections to the installation site have been properly executed Also check fuse or circuit breaker ratings and cable dimensions against tables 3 or 4 for 80 130 kVA systems The figure to follo...

Страница 20: ...to the numbers letters in figure 9a Slow gG gL fuses should be used to protect cables Please note that the battery cables delivered with the external battery cabinets are to install the external batt...

Страница 21: ...to the numbers letters in figure 9b Slow gG gL fuses should be used to protect cables Please note that the battery cables delivered with the external battery cabinets are to install the external batte...

Страница 22: ...m 0 5 1 m m 0 5 1 Figure 10a Five wire installation of UPS IGBT models with single cable input Table 4a Fuse and cable dimensions for five wire installations of UPS units from 80 to 130 kVA using sing...

Страница 23: ...m 0 5 1 m m 0 5 1 Figure 10b Five wire installation of UPS SCR models with single cable input Table 4b Fuse and cable dimensions for five wire installations of UPS units from 80 to 130 kVA using sing...

Страница 24: ...arate from any power cables 6 1 Connecting the UPS to a computer The UPS is delivered as a complete solution package with accompanying Software Suite To connect the UPS to the computer use the communi...

Страница 25: ...091 1 1 The relay contacts must not be galvanically connected to any mains connected circuits Reinforced insulation to the mains is required 6 3 Emergency Power Off Input EPO This input is used to shu...

Страница 26: ...connection between these pins have to be opened External Bypass Switch Input TB2 5 6 If the UPS system is equipped with an external bypass switch its status can be monitored by the UPS via terminals...

Страница 27: ...status of UPS operation with five LED indicators and with a LCD screen The display also generates audible alarm if the user should be alerted Figure 13 Control panel with the main screen LED indicato...

Страница 28: ...erformance meters for the system or critical load Setup Allows one to view contrast date time firmware versions system identity and parallel information Configuration of the UPS requires a password Th...

Страница 29: ...80 kVA 130 kVA UPS User s and Installation Manual 1017397 Revision D update 29...

Страница 30: ...and back to normal mode are controlled from this screen by pressing the Bypass and Normal pushbuttons As safety feature the UPS can be locked to bypass mode via software and alarm will be given To re...

Страница 31: ...rned off and the maintenance bypass switch is in bypass position and F1 F2 opened the UPS is isolated from the input and output power lines MIDDLE this position is used only during transfer from maint...

Страница 32: ...this case the UPS will be in battery mode supplying power from the batteries or in the static bypass mode if the bypass line voltage and frequency are acceptable During the battery start up the UPS w...

Страница 33: ...igned to cope with a continuous load from the day it is installed until a change is needed in the backup battery bank Shutting down to Maintenance Bypass Go to System Control menu in LCD display see c...

Страница 34: ...D update 34 8 Parallel UPS System 8 1 Introduction Up to four UPS modules Hot Sync may be installed together in the parallel for Redundancy or Capacity system Figure 14 System wiring diagram of 1 4 pa...

Страница 35: ...ust be inside 10 tolerances and the same type Due to the same cabling impedance the equal cables mean equal load sharing for the static bypass mode Negligence of the instructions may cause the paralle...

Страница 36: ...0 6 2 I 0 3 1 0 4 3 9 W P x 2 A 7 7 3 m m 0 0 3 2 A 0 0 4 A V k 0 0 3 I 0 0 1 0 4 3 9 W P x 3 A 5 3 4 m m 0 5 1 x 2 2 A 0 0 5 A V k 0 0 3 I 0 0 1 0 4 3 9 W P x 3 A 5 3 4 m m 0 5 1 x 2 2 A 0 5 2 x 2 A...

Страница 37: ...s and CAN cable with resistors Note Pay attention to the signal polarity because pins 1 CANH and pin 2 CANL must not be interchanged between UPS modules The shield is connected to pin 3 COMMON on the...

Страница 38: ...n D update 38 Contact signal from the system bypass switch S51 Parallel UPS system for redundancy or capacity has normally an external make before break system bypass switch function installed as show...

Страница 39: ...tiates parallel UPS modules to gate static switch regardless of internal bypass condition or inverter synchronization 8 4 Starting up System Check that the power and control wiring has been done corre...

Страница 40: ...e UPS module for service In the capacity mode the external system bypass switch S51 must be first used to transfer the system load to external bypass power refer to SPM9340 design with local tie panel...

Страница 41: ...the outputs of parallel UPS modules Powerware s optional system bypass module SPM9340 is a ready made solution for the maximum system of four parallel UPS modules It includes four service disconnect...

Страница 42: ...ed by a manufacturer Battery maintenance The condition of the batteries is crucial to correct operation of the UPS The UPS units are provided with the automatic battery test which continuously monitor...

Страница 43: ...voltage and frequency independent operation 1 4 Efficiency 92 at nominal load 90 at half load 1 5 Standards Performance ENV50091 3 IEC 62040 3 Safety EN50091 1 1 IEC 60950 EMC EN50091 2 1 6 Conformit...

Страница 44: ...0 kVA at PF 0 8 4 2 Nominal voltage 220 380 230 400 240 415 50 60 Hz 4 3 Crest factor 3 1 computer and server loads 4 4 Linear loads 0 8 lagging to 0 9 leading 4 5 Voltage regulation 1 at static 5 at...

Страница 45: ...ery Management or traditional float charging 6 3 Nominal battery voltage 384 VDC 192 cells 6 4 DC bus reference in float mode 2 31VPC 10 25 C 2 26VPC 50 C 6 5 Battery cut off voltage 1 7 VPC voltage p...

Страница 46: ...R H 2 1 2 3 x 3 k c a R 5 7 2 3 L 4 6 3 7 1 x 5 1 7 x 0 0 7 2 7 2 2 0 1 1 6 6 7 5 6 4 1 4 5 3 4 3 0 3 7 2 0 5 3 R H 2 1 2 3 x 3 k c a R 5 0 3 3 L 4 3 4 7 1 x 5 1 7 x 0 0 0 3 8 7 2 7 3 1 5 8 7 6 6 5 0...

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