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Instruction leaflet 

IL05407002E

Effective October 2010

E5-648-C242x

electronic preset counter 

with two presets

eaton corporation

 www.eaton.com

1. preface

Please read this instruction manual carefully before installation 

and start-up. Please observe all warnings and advice, both for 

your own safety and for general plant safety. If the device is not 

used in accordance with this instruction manual, then the intended 

protection can be impaired.

2. Safety instructions and warnings

Please use the device only if its technical condition is perfect. It 

should  be used only for its intended purpose. Please bear in mind 

safety aspects and potential dangers and adhere to the operating 

instructions at all times.

2.1 Use according to the intended purpose

The preset counter detects and measures pulses, times and 

frequencies up to max. 60 kHz and offers a wide variety of 

different operating modes. At the same time, the preset counter 

processes programmed presets. Use for any purpose over and 

beyond this will be deemed as not in accordance with its intended 

purpose and thus not complying with the requirements. 
The application area for this device lies in industrial processes  

and controls, in the fields of manufacturing lines for the metal, 

wood, plastics, paper, glass, textile and other like industries.  

Over-voltages at the terminals of the device must be kept within 

the limits of overvoltage Category II.
The device must only be operated when mounted in a panel in the 

correct way and in accordance with the section

 Technical Data

.

Correct operation of the device requires the mandatory use 

of the appropriate external safety fuse. Advice concerning the 

recommended fuse-protection can be found under 

Technical Data

.

The device is not suitable for use in hazardous areas and for areas 

excluded in EN 61010 Part 1.
If the device is used to monitor machines or processes in which, 

in the event of a failure of the device or an error made by the 

operator, there might be the risk of damaging the machine or 

causing an accident to the operators, then it is your responsibility 

to take the appropriate safety measures. 

2.2 Mounting in a control panel

 CAUTION! 

MOUNT The devICe AwAy frOM heAT sOUrCes ANd AvOId dIreCT 

CONTACT wITh COrrOsIve lIqUIds, hOT sTeAM Or sIMIlAr.  

Mounting instructions

1. 

Remove mounting clip from the device.

2. 

Insert the device from the front into the panel cut-out,  

ensuring the front-panel gasket is correctly seated. 

3. 

Slide the fixing clip from the rear onto the housing, until the 

spring clamps are under tension and the upper and lower  

latching lugs have snapped into place. 

2.3 Electrical installation

 dANGer! 

The devICe MUsT be dIsCONNeCTed frOM The pOwer sUpply, 

befOre ANy INsTAllATION Or MAINTeNANCe wOrk Is CArrIed  

OUT.  AC-pOwered devICes MUsT ONly be CONNeCTed TO The  

lOw-vOlTAGe NeTwOrk vIA A swITCh Or CIrCUIT breAker. 

INsTAllATION Or MAINTeNANCe wOrk MUsT ONly be CArrIed  

OUT by qUAlIfIed persONNel.

Advice on noise immunity

All connections are protected against external sources of 

interference. The installation location should be chosen so that 

inductive or capacitive interference does not affect the device 

or its connecting lines! Interference (e.g. from switch-mode 

power supplies, motors, clocked controllers or contactors) can be 

reduced by means of appropriate cable routing and wiring. 

Measures to be taken:

• 

Use only shielded cable for signal and control lines.  

Connect cable shield at both ends 

• 

The conductor cross-section of the cables should be  

a minimum of 0.4 mm²

• 

The shield connection to the equipotential bonding should  

be as short as possible and with a contact area as large  

as possible (low-impedance) 

• 

Only connect the shields to the control panel, if the latter  

is also earthed 

• 

Install the device as far away as possible from  

noise-containing cables 

• 

Avoid routing signal or control cables parallel to power lines.

• 

Cables and their insulation should be in accordance with the 

intended temperature and voltage ranges 

3. Description

• 

Six-digit multifunction LCD display

• 

Easy-to-read two-line LCD-display with annunciators for both the 

displayed preset and the status of the two outputs

• 

Simultaneous display of the actual value and of the presets or 

auxiliary counters  

• 

Add./Sub. preset counter with two presets

• 

Relay outputs

• 

Easy-to-program 

• 

Simple preset entry via the front keys or via the  

Teach-In  

function

• 

Step or tracking preset

• 

Pulse, frequency, time or batch counter

• 

Preset counter, Batch counter or Total counter  

(cumulative count)

• 

Set function for pulse and time counter

• 

Multiplication and division factor (00.0001–99.9999)  

for pulse counter and frequency meter

• 

Averaging and start delay for frequency meter

• 

Input modes:

• 

Pulse counter: cnt.dir, up.dn, up.up, quad, quad2, quad4,  

A/B, (A-B)/Ax100%

• 

Frequency meter: A, A – B, A + B, quad, A/B, (A-B)/Ax100%

• 

Timer: FrErun, Auto, InpA.InpB, InpB.InpB

• 

Output operations: Add, Sub, AddAr, SubAr, AddBat,  

SubBat, AddTot, SubTot, Trail, TrailAr

• 

Four-stage RESET-Mode

• 

Three-stage keypad locking (Lock)

• 

MPI input for Display Latch, Teach-In function or Set function

• 

Supply voltage 90–260 Vac or 10–30 Vdc

Downloaded from 

Elcodis.com

 

electronic components distributor

 

Содержание E5-648-C242 Series

Страница 1: ...Effective October 2010 Instruction leaflet IL05407002E E5 648 C242x electronic preset counter with two presets Downloaded from Elcodis com electronic components distributor ...

Страница 2: ...6 7 8 4 Pulse counter 6 7 8 5 Tacho frequency meter 8 7 8 6 Timer 9 7 9 Setting the presets 12 7 9 1 Setting via decade keys 13 7 9 2 Setting with Teach In function 13 7 9 3 Setting the tracking presets 13 7 10 Set function 13 8 Error message 13 9 Connections 13 9 1 Signal and control inputs 14 9 2 Supply voltage and outputs 14 10 Technical data 14 10 1 General data 14 10 2 Pulse counter 14 10 3 T...

Страница 3: ...ip from the rear onto the housing until the spring clamps are under tension and the upper and lower latching lugs have snapped into place 2 3 Electrical installation DANGER The device must be disconnected from the power supply before any installation or maintenance work is carried out AC powered devices must only be connected to the low voltage network via a switch or circuit breaker Installation ...

Страница 4: ...no counting while active Timer no time measurement while active Gate hi no time measurement while not active Gate Lo 5 4 Lock Input Static keypad lock input for presets or programming Lock out level can be set in the programming menu 5 5 MPI Input Programmable as Display Latch Set or Teach In input 6 Outputs 6 1 Output 1 Relay with potential free make NO contact 6 2 Output 2 Relay with potential f...

Страница 5: ...sing the decade key T2 selects the termination of the programming The security prompt appears in the display Pressing the Prog Mode key acknowledges this prompt and terminates the programming the modified settings are saved in the EEPROM The text SAVE is displayed for 2s 7 8 Programming menu 7 8 1 Default parameters Three default parameter sets have been permanently stored these can be adapted as ...

Страница 6: ...P B count input sub Totalizing A B INP A count input add INP B count input add Quadrature input INP A count input 0 INP B count input 90 Quadrature with pulse doubling INP A count input 0 INP B count input 90 Each pulse edge of INP A will be counted Quadrature x4 INP A count input 0 INP B count input 90 Each pulse edge of INP A and INP B will be counted Ratio measurement A B Inp A count input A In...

Страница 7: ...ro Batch counter counts the number of automatic repetitions of preset 2 Output 1 active when Batch counter preset 1 Manual reset sets main counter to preset value 2 batch counter to zero Electrical reset only sets the main counter to preset value 2 Count mode ADDING with automatic reset and Total counter Output 2 timed signal active when main counter preset value 2 Automatic reset to zero when mai...

Страница 8: ...or programming the signal and control inputs Input polarity PNP switching to Plus for all inputs in common NPN switching to 0V for all inputs in common Filter for signal inputs Inp A and Inp B Maximum count frequency Damped to approx 30 Hz for control with mechanical contacts Input mode frequency measurement Simple frequency measurement Inp A Frequency input Inp B No function Differential measurem...

Страница 9: ...cimal point determines the resolution 0 no decimal place 0 0 1 decimal place 0 00 2 decimal places 0 000 3 decimal places Moving average Moving average calculated AVG 2 over 2 measurements AVG 5 over 5 measurements AVG 10 over 10 measurements AVG 20 over 20 measurements Start delay Programmable from 00 0 to 99 9s At the start of a measurement the measurement results within this time period are ign...

Страница 10: ...also 7 10 Lock input When the Lock input is activated the programming is inhibited When the Lock input is activated the setting of the preset values is inhibited When the Lock input is activated the setting of the preset values and the programming are both inhibited 7 8 6 2 Main menu for output operations Main menu for determining the operation of the outputs Count mode ADD Outputs active when cou...

Страница 11: ...t sets only main counter to preset value 2 Tracking preset mode When preset 2 is changed then preset 1 automatically tracks it Reset to zero Preset 1 relative to preset 2 see also section 17 Output operations Tracking Preset mode with automatic reset When preset 2 is changed then preset 1 automatically tracks it Reset to zero Automatic reset to zero when main counter preset value 2 Preset 1 relati...

Страница 12: ...irection and when count preset 1 Duration of timed signal of output 1 programmable from 00 01 to 99 99s Timed signal is post triggered 7 8 6 6 Main menu for preset 2 Main menu for preset 2 ADD mode output operations permanent signal at output 2 becomes active when count preset 2 SUB mode output operations permanent signal at output 2 becomes active when count zero ADD mode output operations perman...

Страница 13: ... to be changed using the Prog Mode key Briefly activate the MPI NPN or PNP input logic The current count value will be adopted as the new preset value The preset value can subsequently be further modified via the decade keypad 7 9 3 Setting the tracking presets trail If a tracking preset has been programmed the value for preset 2 can be set either via the decade keypad or via the Teach In function...

Страница 14: ...egative backlit 2 x 6 digit Digit height Upper line 9 mm Lower line 7 mm Special characters 2 mm Overload Blinking 1s Underload Counter loses up to 1 decade no pulses Data retention 10 years EEPROM Operation 8 keys 10 2 Pulse counter Count frequency max 55 kHz see section 13 Frequencies Response time of the outputs Relays Add Sub Trail 13 ms With automatic repeat 13 ms A B A B A 34 ms 10 3 Tacho f...

Страница 15: ...age AC supply 90 260 Vac max 8 VA 50 60 Hz Ext fuse protection T 0 1A DC supply 10 30 Vdc max 1 5W reverse polarity protection Ext fuse protection T 0 2A 10 8 Sensor supply voltage AC supply 24 Vdc 15 80 mA DC supply max 80 mA external voltage supply is connected through 10 9 Climatic conditions Operating temperature 20 C to 65 C Storage temperature 25 C to 75 C Relative humidity RH 93 at 40 C non...

Страница 16: ... A B A 29 kHz 29 kHz 29 kHz 5V level Typ Low 1 0V Typ High 4 0V Display Add Sub Trail AddAr SubAr AddBat SubBat TrailAr AddTot SubTot Cnt Dir 9 kHz 2 7 kHz 2 4 kHz Up Dn Up Up 9 kHz 2 7 kHz 2 4 kHz Quad Quad 2 9 kHz 1 2 kHz 1 2 kHz Quad 4 9 kHz 1 2 kHz 0 9 kHz A B A B A 9 kHz 9 kHz 9 kHz 13 2 Frequency meter HTL level AC supply Typ Low 2 5V Typ High 22V DC supply 12V Typ Low 2V Typ High 10V DC sup...

Страница 17: ...1 0 Inp A Count input add Inp B Count input sub Add Display 0 Preset Sub Display Preset 0 Up Up INP A INP B ADD 0 4 1 2 7 3 6 Inp A Count input 1 add Inp B Count input 2 add Add Display 0 Preset Quad INP A INP B ADD 0 4 1 2 7 3 6 SUB P P P 1 P 1 P 3 P 2 P 2 A 90 B Inp A Count input Count on one edge Inp B Reverse direction Add Display 0 Preset Sub Display Preset 0 Quad 2 INP A INP B ADD 0 4 1 2 2 ...

Страница 18: ... Inp A Count input Count on rising and on falling edges Inp B Count input Count on rising and on falling edges Reverse direction Add Display 0 Preset Sub Display Preset 0 A B INP A INP B Counts A Counts B Display 0 4 4 1 2 3 3 0 1 0 75 1 0 5 0 66 0 33 0 4 1 1 1 2 3 Inp A Count input 1 Inp B Count input 2 Formula A B A B A INP A INP B Counts A Counts B Display 0 4 4 1 2 3 3 0 0 33 1 100 50 200 0 4 ...

Страница 19: ... P T1 T2 0 T1 T2 on off off T1 T1 T2 Inp A no function Inp B Start Stop Add Display 0 Preset Sub Display Preset 0 FrRrun GATE ADD SUB P P T2 P T1 T2 0 on off off T1 T1 T2 T1 T2 Inp A no function Inp B no function Control of the timing only via the GATE input Add Display 0 Preset Sub Display Preset 0 Auto GATE RESET PRESET ADD SUB P P T2 P T1 P T2 T3 0 P 0 P 0 P 0 on off off T1 T2 T2 T3 T1 T2 T3 T4...

Страница 20: ...quency input 2 Formula A B AaddB INP B INP A Display 0 0 FA0 FA1 FA2 X 0 0 FB0 FB1 FB2 X 0 0 FA0 FA0 FB0 FA1 FB1 FB2 Inp A Frequency input 1 Inp B Frequency input 2 Formula A B Quad INP B INP A Display 0 0 FA0 fA0 fA1 fA2 fA3 fA4 fA5 FA1 FA2 FA3 FA4 A 90 B Inp A Frequency input 1 Inp B Reverse direction A B INP B INP A Display 0 0 0 FA0 FA1 X 0 0 FB0 FB1 FB2 X 0 0 0 FA0 FB0 FA1 FB1 0 Inp A Frequen...

Страница 21: ... P1 OUT P2 RESET t t AddBat t t PR2 PR1 COUNTER OUT P1 BATCH OUT P2 RESET t t t SubBat t t PR2 PR1 COUNTER OUT P1 BATCH OUT P2 RESET t t t AddTot t t PR2 PR1 COUNTER OUT P1 TOTAL OUT P2 RESET t t SubTot t t PR2 PR1 COUNTER OUT P1 TOTAL OUT P2 RESET t t Mode Diagram Mode Diagram Trail t t tt t t PR2 PR1 PR1 COUNTER n 0 1 2 3 4 5 6 7 8 9 10111213 14 1312 1110 9 8 7 6 5 OUT P1 PR1 PR1 PR1 OUT P1 PR1 ...

Страница 22: ...648 C242x electronic preset counter with two presets eaton corporation www eaton com 18 Dimensional drawings mm Figure 2 Dimensions Figure 3 Panel cut out 48 48 45 15 5 91 7 4 25 max 10 5 45 0 6 45 0 6 Downloaded from Elcodis com electronic components distributor ...

Страница 23: ...truction leaflet IL05407002E Effective October 2010 E5 648 C242x electronic preset counter with two presets eaton corporation www eaton com Notes Downloaded from Elcodis com electronic components distributor ...

Страница 24: ...d Printed in USA Publication No IL05407002E Z9871 October 2010 PowerChain Management is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners Instruction leaflet IL05407002E Effective October 2010 E5 648 C242x electronic preset counter with two presets Downloaded from Elcodis com electronic components distributor ...

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