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Introduction

DPCT IOM InsTruCTIOn OPeraTIOn Manual

MN124018EN January 2023 www.eaton.com

1. Introduction

1.1 Safety

This technical document is intended to cover most aspects

associated with the installation, application, operation,

and maintenance of the DPCT Fire Pump Controller. It is

provided as a guide for authorized and qualified personnel

only in the selection and application of the DPCT Controller.

If further information is required by the purchaser regarding

particular installation, application, or maintenance activity,

please contact an authorized EATON sales agent or the

installing contractor.

1.2 Warranty

No warranties, expressed or implied, including warranties

of fitness for a particular purpose of merchantability, or

warranties arising from course of dealing or usage of trade,

are made regarding the information, recommendations

and descriptions contained herein. In no event will EATON

be responsible to the purchaser or user in contract, in tort

(including negligence), strict liability or otherwise for any

special, indirect, incidental or consequential damage or loss

whatsoever, including but not limited to damage or loss of

use of equipment, plant or power system, cost of capital,

loss of power, additional expenses in the use of existing

power facilities, or claims against the purchaser of user by

its customers resulting from the use of the information and

descriptions contained herein.

1.3 Safety precautions

All safety codes, safety standards, and/or regulations must

be strictly observed in the installation, operation, and

maintenance of this device.

CAUTION

COMPLETELY READ AND UNDERSTAND THE MATERIAL

PRESENTED IN THIS DOCUMENT BEFORE ATTEMPTING

INSTALLATION, OPERATION, OR APPLICATION OF THE

EQUIPMENT. IN ADDITION, ONLY QUALIFIED PERSONS

SHOULD BE PERMITTED TO PERFORM ANY WORK

ASSOCIATED WITH THIS EQUIPMENT. ANY WIRING

INSTRUCTIONS PRESENTED IN THIS DOCUMENT MUST

BE FOLLOWED PRECISELY. FAILURE TO DO SO COULD

CAUSE PERMANENT EQUIPMENT DAMAGE.

1.4 Product overview

The DPCT Controller is a comprehensive, multi-function

microprocessor-based Diesel Fire Pump Controller.
Designed to meet the needs of markets worldwide, the

DPCT controller meets the requirement of and is certified

by the following authorities: Underwrites Laboratories (UL),

Underwriters Laboratories of Canada (ULC), Complies with

UL 218, Factory Mutual 1321/1323 (FM), ANSI/NFPA 20,

National Electrical Code (NEC), and meets the requirements

for U.S.B. / C.B.C Seismic approvals.
Refer to Appendix O for additional assembly information.

Содержание DPCT

Страница 1: ...DPCT IOM Instruction Operation Manual Installation manual...

Страница 2: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS...

Страница 3: ...chargers 4 3 1 2 Three step charge 4 3 1 2 1 Bulk 4 3 2 1 2 Overcharge 4 3 2 1 3 Float 4 3 1 3 Charger shut down 4 3 1 4 AC input fuse protection 4 3 1 5 Battery charger display 4 3 1 6 Battery charge...

Страница 4: ...mote auto start 10 4 3 5 1 5 Deluge valve start 10 4 3 5 1 6 Low suction 10 4 3 5 1 7 Low foam level 11 4 3 5 1 8 Proof pressure switch 11 4 3 5 1 9 Low room temperature 11 4 3 5 1 10 High room temper...

Страница 5: ...ltage 15 5 4 7 Battery voltage 15 5 4 8 Battery type 15 5 4 9 Common alarm settings 15 5 4 10 Notification area settings 15 5 4 11 Foam controller 15 5 4 12 Menu password 15 5 4 13 Controller serial n...

Страница 6: ...7 5 7 3 AC power failure alarm 18 5 7 4 AC power failure start 18 5 7 5 Weekly engine test timer 18 5 8 Alarm setpoints tab 18 5 8 1 Source voltage alarm setpoint 18 5 8 2 Battery voltage alarm setpoi...

Страница 7: ...Appendix G Alarm settings tab menu structure 33 Appendix H a Inputs outputs settings tab menu structure 34 Appendix H b Inputs outputs settings tab menu structure continued 35 Appendix I History stats...

Страница 8: ...this agreement 50 17 For authorized parties in california 50 18 Enforcement rights 50 19 Data protection 51 20 Confidential information 51 21 Intellectual property ownership 51 22 Termination or susp...

Страница 9: ...ipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser of user by its customers resulting from the use o...

Страница 10: ...TIONS REQUIRED TO MAINTAIN WARRANTY REFER TO THE ASSOICATED DIMENSIONAL DRAWING FOR REFERENCE DRILLING HOLES OR INSTALLING CONDUIT ABOVE THE LEVEL OF THE MICROPROCESSOR BOARD MAY VOID WARRANTY All ele...

Страница 11: ...o pumps in the system allow a ten 10 second delay between pumps If the Undervoltage Overvoltage alarms are present check the programmed values by referring to Appendix H If the values are programmed t...

Страница 12: ...hich it was discharged The charge mode is recorded in the Diesel Plus message history 3 2 1 3 Float In Float Mode the charger maintains the battery voltage at 2 23 Volts per cell for a lead acid batte...

Страница 13: ...e Once the battery reaches its minimum battery voltage the normal charge sequence will commence Forced charging will only occur once per battery charger power cycle 3 1 8 Battery charger specification...

Страница 14: ...Crank 1 pushbutton is marked with the ISO symbol for engine cranking including the number 1 This pushbutton is used to energize the crank 1 relay on the I O board to provide battery voltage to the re...

Страница 15: ...HOME tab screen and resume normal operation The three 3 buttons that appear on this screen are CLOSE AND DISABLE WELCOME SCREEN CLOSE WELCOME SCREEN AND RUN ON NEXT STARTUP QUICK SETUP The operation i...

Страница 16: ...ons Also displayed in this area is the date and time When the controller receives a call to start signal it will attempt to crank and start the engine During this time a visual indication will be prov...

Страница 17: ...roller will stop all further cranking 4 3 2 4 STOP modes The Stop Mode is programmable for Automatic Shutdown On or Off see Appendix C Note that the engine can be stopped in many cases by pressing the...

Страница 18: ...each control input condition The Control Input state definitions are as follows Connected When the input is shorted by an external contact or connection Disconnected When the input is NOT shorted by...

Страница 19: ...R EMPTY condition occurred The DPCT will signal a visual indication in the notification area of the user interface touch screen to indicate RESERVOIR EMPTY 4 3 5 1 15 Low fuel When this input is in th...

Страница 20: ...d for remote monitoring when the engine is running When the engine speed switch sends a signal to the DPCT controller this relay will energize 4 4 2 Low fuel 2CR The Low Fuel 2CR relay is used for rem...

Страница 21: ...Description Range Panel setup Language English French Spanish Portuguese Turkish Italian Polish Simplified Chinese Dutch Set Time 24 Hours Set Date Any valid date Set Day of the Week Any valid day of...

Страница 22: ...Controller Start Delay 0 10 seconds Disabled Relay On Delay Timer 0 999 seconds Disabled Relay Off Delay Timer 0 999 seconds Disabled Latch Until Reset Enabled Disabled Failsafe Enabled Disabled 5 3 S...

Страница 23: ...this same menu 5 4 10 Notification area settings The user can enable or disable specific events from showing in the notification area on the HOME tab The color of the simulated LED s can be selected f...

Страница 24: ...item A language file needs to be obtained from the factory and will only be given to authorized service representatives 5 5 Help tab Refer to Appendix D for the menu structure of the Help tab 5 5 1 P...

Страница 25: ...Foam Shutdown will have no affect on Local Starts Remote Manual Starts or Emergency Starts ATTENTION NFPA 20 SPECIFICALLY PROHIBITS THE INSTALLATION OF ANY DEVICE IN THE SUCTION PIPING THAT WILL REST...

Страница 26: ...will cause the controller to abort the engine test when selected settings are enabled These settings are Low Oil Pressure High Engine Temperature ECM in Alternate Fuel Injector Malfunction ECM Warnin...

Страница 27: ...ommon alarm Hardware Fault Transducer Failure Pump Room Trouble Engine Room Trouble Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 Input 9 Input 10 Disabled 5 10 History stats diag Ta...

Страница 28: ...ic page will display the firmware version supply voltages and transducer information The input status page will display the state of each input contact Pressing the input buttons the controller will o...

Страница 29: ...ncludes a two 2 pole 4 20 mA input screw type pull apart terminal block It also contains four 4 relays with 1 set of form contacts per relay wired to terminal blocks The relays shall be rated at 8A 25...

Страница 30: ...t Up Panel Setup Help Pressure Settings Timer Values Alarm Setpoints Inputs Outputs Go to Appendix B Go to Appendix C Go to Appendix D Go to Appendix E Go to Appendix F Go to Appendix G Go to Appendix...

Страница 31: ...USB Download Set Time Set Day ofthe Week Set Date Set Start Stop Pressure Set Automatic Shutdown Automatic Start Enable Auto Pressure Drop Manual Start Drop Pressure Crank 1 Stop Select the relay to e...

Страница 32: ...Language Set Date Set Day of Week Set Language Set Time Set HH MM SS Set MM DD YY Select Day of Week Automatic Shutdown Enable Disable Automatic Shutdown Source Voltage Set Voltage Source Battery Volt...

Страница 33: ...rm Controller Serial Number Select the alarms that will activate the Common Alarm Select the indication that will appear in the Notification Area Enable or Disable Foam Operation Set Password Set Cont...

Страница 34: ...nel Setup Save Configuration to USB Load Configuration From USB Pump Serial Set Pump Serial Number Save to USB Drive Load from USB Drive Save Settings as Factory Default Restore Factory Default Settin...

Страница 35: ...t Enable or Disable Password for Customer Service Contacts Update Firmware Contact the Manufacturer Set Company Name Set Contact Name Set Phone Number Set Email Service Message Trigger Set number of h...

Страница 36: ...ation Manual MN124018EN January 2023 www eaton com Appendix D Help tab menu structure Help Product Manual Service Contact Information Factory Contact Information ote N Pressing the Back or Cancel butt...

Страница 37: ...Settings Start Pressure Stop Pressure Low Pressure Alarm High Pressure Alarm Start Above Pressure Pressure Variance Recording Set Start Pressure Set Stop Pressure Set Low Pressure Alarm Set High Press...

Страница 38: ...down Proof Pressure Switch Pressure Units Pressure Transducer Enable or Disable Hourly Pressure Recording Enable or Disable Low Suction Shutdown Enable or Disable Low Foam Shutdown Enable or Disable P...

Страница 39: ...ressure settings tab menu structure continued Pressure Settings Calibrate Pressure Transducer Full Calibration Set Low Pressure Setpoint Set High Pressure Setpoint Calibration using Current Pressure S...

Страница 40: ...me AC Power Failure Alarm AC Power Failure Start Weekly Engine Test Timer WET Set Minimum Run Time Set Sequential Start Time Set AC Power Failure Alarm Time Enable Disable Enable or Disable WET Select...

Страница 41: ...rm Transducer Fail Engine Start Abort Engine Test Source Under Voltage Battery Under Voltage Enable or Disable Transducer Fail Engine Start Enable or Disable Abort Engine Test Source Over Voltage Batt...

Страница 42: ...Outputs Inputs Select Input Select Input Type Set Input ON Delay Timer Set Input OFF Delay Timer Enable or Disable Failsafe Set Link to Relay Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable...

Страница 43: ...Appendix H b Inputs outputs settings tab menu structure continued Inputs Outputs Outputs Select Output Relay Select Output Type Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable La...

Страница 44: ...istory stats diag Tab menu structure History Stats Diag Message History Controller Statistics Controller Diagnostics Save to USB Message History Filter Date Filter Event Filter Clear Filter Insert USB...

Страница 45: ...enu structure OPT Relay Card Select a relay Select from indications alarms inputs available Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable Latch Until Reset Enable or Disable Fai...

Страница 46: ...Hourly History Recording Diagnostics Calibrate Device OPT 4 20 mA Device Enable Disable Enable Disable Select Unit Set a value Full Calibration Set Low Value and High value Setpoint Calibrate using c...

Страница 47: ...lect a relay Relay State Trigger Value Energizing when pressure variance exceeds Enter a value Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable Latch Until Reset Enable or Disable...

Страница 48: ...x L Modbus board tab menu structure OPT MODBUS Card MODBUS Enabled Slave Adress Transmission Mode BAUD Rate Parity Select Enable or Disable Set the Transmission Mode Set the value for address Select t...

Страница 49: ...r being received Engine Test Start The engine has started on an engine test Engine Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start ha...

Страница 50: ...peed SW Malfunction The engine run signal has been removed prior to the controller initiating a stop SST Started The sequential start timer has started timing SST Stopped The sequential start timer ha...

Страница 51: ...rror There is no communication received from the display board 42 Frequency Error The frequency measurement is not receiving an accepted frequency 40 72Hz 43 Zero Cross Error The board did not receive...

Страница 52: ...ch the assembly is designed Negative ground polarity Indoor and or outdoor installation Unit can be installed both indoors and outdoors Stationary or moveable Unit is stationary Degree of enclosure pr...

Страница 53: ...he jurisdiction in which the Contracting Entity is registered Contracting Entity has the meaning as defined in Clause 1 1 Credentials has the meaning as defined in Clause 3 7 Dispute means any claim d...

Страница 54: ...y that does or attempts to i de compile or reverse engineer the Product Software ii sell re license distribute or commercially exploit the Product Software iii except as expressly permitted by this Ag...

Страница 55: ...the Product Software including any changes to or removal of features or components You agree that your obligations are neither contingent upon the delivery of any future functionality or features nor...

Страница 56: ...ercept data not intended for you xviii Not install the Product Software on multiple devices or in multiple locations without purchasing a separate license from Eaton or a third party authorized by Eat...

Страница 57: ...authorized representatives hereby disclaim all warranties and conditions of any kind with respect to the product software and any services either express implied statutory or otherwise including but w...

Страница 58: ...ividual consequential or exemplary damages Eaton or any of the Indemnified Parties suffer in relation to arising from or from the purpose of avoiding any claim or demand from a third party that relate...

Страница 59: ...a royalty free perpetual irrevocable worldwide non exclusive right and license to use reproduce modify adapt publish translate create derivative works from distribute perform and display any provided...

Страница 60: ...th evidence of compliance with this provision iv You must immediately return or destroy all confidential information of Eaton in your possession provided that you shall not be required to delete Eaton...

Страница 61: ...sts and Eaton shall be granted an extension of time for performance equal to the period of the delay arising as a result of the Force Majeure Event 25 3 If a Force Majeure Event continues for more tha...

Страница 62: ...set forth herein Contractor manufacturer is Eaton Corporation 1000 Eaton Boulevard Cleveland Ohio 44122 28 Governing law and jurisdiction 28 1 To the extent not prohibited by law You agree that this...

Страница 63: ...55 Appendix P End user license agreement EULA DPCT IOM Instruction Operation Manual MN124018EN January 2023 www eaton com...

Страница 64: ...d Cleveland OH 44122 United States Eaton com 2023 Eaton All Rights Reserved Printed in USA Publication No MN124018EN Rev 001 January 2023 Eaton is a registered trademark All trademarks are property of...

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