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WARNING: HIGH VOLTAGE

Electrical power must be OFF before and during inspection or service.  Ensure 

electrical supply to the enclosure is disconnected, locked out and tagged out.  

Personnel injury or damage to equipment can occur if all power upstream from 

the enclosure is not fully disconnected prior to opening.
Before commissioning the drive and putting it into service, make sure that the 

motor and all driven equipment are suitable for operation throughout the speed 

range provided by the drive.  The drive can be adjusted to operate the motor at 

speeds above and below the speed provided by connecting the motor directly 

to the line power.

IF 1619 • 05/18                                                          

 

Copyright

©

 2018, Eaton’s Crouse-Hinds Division            

                                   

 

         Page 2

1. SAFETY INSTRUCTIONS

The ACE explosionproof VFD should be installed, inspected and maintained by 

qualified and competent personnel.

1.1 APPROVED APPLICATIONS

The ACE explosionproof VFD is classified Class I, Divisions 1 & 2 for use in 

hazardous environments, and is designed to match the strict requirements of 

pumps, compressors, fans, separators and mixers in such process industries as:
 

• Oil and gas/refineries

 

• OEM skid builders

 

• Petrochemical

 

• Water/wastewater

 

• Pharmaceutical

 

• Food and beverage manufacturing

1.2 ELECTRICAL SAFETY

WARNING

To avoid cooling system malfunction, cooling system failure and personnel 

injury, close and seal the enclosure before energizing.

WARNING

To avoid cooling system malfunction, cooling system failure and personnel 

injury, remove all loose debris and deposits before energizing.

These blowers comply with EN 61800-5-1 safety standards.

The blower is non-serviceable.  Refer to ACE KIT 3, Section 8.3, for replacement 

instructions.

1.4 HOT SURFACES

1.5 ENCLOSURE SAFETY

WARNING

To avoid personnel injury and property damage, clean dirt and debris from 

flat ground joint surfaces before the cover is closed.  NEVER energize this 

equipment if the flat ground joint has been scratched or damaged.

All pipe threaded connections into the enclosure require a minimum of five (5) 

full threads of engagement.  All straight threaded connections into the enclosure 

require a minimum of eight (8) full threads of engagement.  Personnel injury 

or equipment damage can result from threaded joints containing less than the 

minimum thread engagement required.
All unused conduit openings must be plugged.  UL Listed plug must engage a 

minimum of five (5) full threads and be a minimum of 1/8” thick.
Conduit sealing fittings MUST be installed in each attached conduit run (within 

eighteen (18) inches of the enclosure) to comply with the latest edition of the 

National Electrical Code

®

 (NEC) plus any other applicable code.

The cover must be properly fastened to the body with all cover bolts torqued to 

40-45 ft.-lbs. (19.2-21.5 N-m).  Personnel injury or equipment damage can result if 

the flat joint flame path is not properly fastened.

WARNING: BURN HAZARD

To avoid personnel injury, use appropriate personnel protective equipment 

before handling and operating the device.

CAUTION

To ensure safety and VFD performance, grounding provisions for the 

enclosure, blower and VFD must be made before operating.

1.3 BLOWER SAFETY

Blower intake

WARNING: HIGH SPEED

To avoid personnel injury, DO NOT handle the blower or service the enclosure 

while energized.

Filter shrouds

WARNING

To avoid cooling system malfunction and personnel injury, be sure to torque 

the first eight (8) cover screws sequentially per Figure 1 before torquing the 

remaining screws.

Содержание CROUSE-HINDS ACE10 Series

Страница 1: ...aintenance torque verification pushbutton lubrication window cleaning Page 9 5 4 Status indication filter maintenance Page 9 5 5 Explosive event required maintenance Page 9 6 Technical data 6 1 Technical data chart Page 10 6 2 Power loss heat dissipation Page 10 6 3 De rating factors and curves ambient temperature altitude switching frequency Page 10 7 Crouse Hinds drive parameters 7 1 Parameter t...

Страница 2: ...KIT 3 Section 8 3 for replacement instructions 1 4 HOT SURFACES 1 5 ENCLOSURE SAFETY WARNING To avoid personnel injury and property damage clean dirt and debris from flat ground joint surfaces before the cover is closed NEVER energize this equipment if the flat ground joint has been scratched or damaged All pipe threaded connections into the enclosure require a minimum of five 5 full threads of en...

Страница 3: ...njury and property damage DO NOT remove or modify the control pad viewing window It is imperative that the enclosure be well ventilated to ensure reliable performance Adequate space around the intake and exhaust of the enclosure MUST be accommodated Eaton s Crouse Hinds Division recommends x be a minimum of 12 inches 0 3 meters 6 4 8 2 5 3 7 1 1 2 3 7 5 6 4 8 Figure 1 ...

Страница 4: ... injury utilize the dedicated lifting eye and handle appropriately to ensure safe installation 3 Use the dedicated lifting eye to mount enclosure on suitable mounting surface Select a mounting location that will provide suitable strength and rigidity for supporting the enclosure and all components CAUTION Do not attach shrouds or pre filters until after enclosure is mounted Enclosure Weight lbs 1 ...

Страница 5: ...2 4 DIMENSIONAL DRAWINGS IF 1619 05 18 Copyright 2018 Eaton s Crouse Hinds Division Page 5 ...

Страница 6: ... PRE FILTER INSTALLATION 3 2 LINE FEED 2 5 MOUNTING 1 Select a mounting location that will provide suitable strength rigidity and space per Section 2 1 for supporting the ACE system and all contained wiring 2 Refer to Section 2 2 for approximate weights and Section 2 4 for dimensions 3 Install two 2 5 8 bolts on left side 4 Tap each of the four 4 mounting feet with a mallet to ensure tight assembl...

Страница 7: ...gital inputs Constant speed 1 select 1 on Acceleration deceleration select Reset Forward 0 Reverse 1 Stop 0 Start 1 Digital input outputs Output Running Output Ready Ground selection Auxiliary voltage output digital interlock Digital input output ground 24 V DC 200 mA Digital input ground 24 V DC 200 mA Run enable Safety functions module connection Control panel connection Memory unit connection V...

Страница 8: ...on 3 6 COMMUNICATION MODULES Available options Protocol Suffix Profibus CP Devicenet CD CAN Open CC Modbus CM Ethernet CE 4 GENERAL OPERATION 4 1 KEYPAD INTERFACE To review selection criteria observe the control pad screen through the viewing window Criteria is identified in the lower corners of the control pad corresponding to the buttons as shown Refer to the drive manufacturer s manual for addi...

Страница 9: ...TOP or ALARM condition Solid red power on drive stopped fault Solid green drive running Blinking red drive running in alarm mode maintenance required Lights off power off 5 5 EXPLOSIVE EVENT REQUIRED MAINTENANCE In the event of an explosion within the enclosure the filter assemblies and pre filters must be replaced Personnel injury or equipment damage may result from failure to replace the filters...

Страница 10: ... 12 0 14 0 7 5 606 T4A Figure 1 ACE10 10 16 0 18 0 10 674 T4A Figure 1 ACE10 15 60 J 2 20 0 25 0 15 737 T4A Figure 1 ACE10 20 26 0 30 0 20 847 T4A Figure 1 ACE10 25 30 0 35 0 25 875 T4A Figure 1 ACE10 30 42 0 50 0 30 1008 T4A Figure 1 ACE10 40 100 55 0 58 0 40 1217 T4A Figure 1 ACE10 50 65 0 72 0 50 1397 T4A Figure 1 ACE10 60 82 0 81 0 60 1577 T4A Figure 2 Base Cat Enclosure size Input rating amps...

Страница 11: ...3 screws holding the baffle to the blower bracket Remove baffle and hold for re assembly 8 Attach baffle to new blower bracket using the same three 3 screws 9 Align new manifold to enclosure wall 10 Align new manifold clamp bracket to threaded studs Be sure the manifold clamp bracket flanges point toward the interior of the enclosure 11 Install four 4 lock washers and nuts on threaded studs hand t...

Страница 12: ...intended use and assumes all risk and liability whatsoever in connection therewith Eaton s Crouse Hinds Division IF 1619 1201 Wolf Street Syracuse New York 13208 U S A Revision 4 Copyright 2018 Revised 05 18 Supersedes 01 14 2 Loosen and remove eight 8 screws and lock washers from keypad fingers Remove fingers 3 Loosen and remove pushbutton assemblies 4 Apply Eaton s Crouse Hinds series STL lubric...

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