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Char-Lynn®
HP30 Motors
Design code - 002
Parts and repair
information
Страница 1: ...Char Lynn HP30 Motors Design code 002 Parts and repair information...
Страница 2: ...ection Description Page No 1 0 Exploded View 3 4 2 0 Part List 5 8 3 0 Disassembly 9 10 4 0 Reassembly 11 15 5 0 How to Order Replacement Parts 16 Standard and wheel motor 6 0 Exploded View 17 19 7 0...
Страница 3: ...ub Assy 18 Pin Dowel Housing Valve 1 7 Plug Sub Assembly Nameplate 98 Cap Screw 12 Pt 34 11 Spring Compression 36 Poppet 38 Spring 39 Plug S A 8 Ball Steel 9 Seat Ball Sub Assy 10 Plug Sub Assembly Ri...
Страница 4: ...p 47 Plate Balance Sub Assy 52 Drive 33 23 Gasket Spool Housing 24 Housing Spool Plug Sub Assy 30 31 Screw Cap 29 Plug Sub Assy 32 Geroler Sub Assy 21 O ring Section Seal 22 Plate Selector Sub Assy 21...
Страница 5: ...Pin Roll 2 X 15 14502 040 O ring 1 X 16 5989483 002 Ring Backup 2 17 5991783 001 Outer Balance Ring Sub Assy 1 268009 005 Pin Roll 2 18 5987800 001 Pin Dowel 1 19 5987445 001 Valve 1 20 5987844 001 D...
Страница 6: ...1 1 26 5992182 001 130 4 5 13 114154 025 185 2 7 29 400 0 24 40 5991701 002 37 3 1 47 5992182 002 135 7 5 34 114154 026 190 5 7 50 434 2 26 50 5991701 006 40 6 1 60 5992182 006 138 9 5 47 114154 026...
Страница 7: ...83 001 Ring Backup 1 14 5991782 001 Inner Balance Ring Sub Assy 1 268009 005 Pin Roll 2 X 15 14502 040 O ring 1 X 16 5989483 002 Ring Backup 2 17 5991783 001 Outer Balance Ring Sub Assy 1 268009 005 P...
Страница 8: ...Plate Balance Sub Assy 1 53 9266 006 Plug Sub Assembly 1 X 250003 904 O ring 1 54 285020 140 Ball for open loop design only 2 X 55 9289 001 Plug Orifice for open loop design only 1 X 56 31500 452 Str...
Страница 9: ...he motor in the vertical position as shown in Figure 1A 1B 3 0 3 Remove shuttle valve and relief valve if applicable from Valve Housing 3 0 4 Check all mating surfaces To reduce the chance of leakage...
Страница 10: ...Backup Inner Balance Ring Sub Assy O ring Ring Back up Outer Balance Ring Sub Assy Valve Drive Valve O ring Section Seal Plate Selector Sub Assy Gasket Spool Housing Spool Housing Drive Main Geroler S...
Страница 11: ...threaded internal hex plug with O ring form one end of cavity And then install another Ball Spring and threaded internal hex plug with O ring from opposite end of cavity Torque both plugs to 360 36 lb...
Страница 12: ...balance ring groove located in the valve housing Seal and backup are to be greased Ensure split in backup ring is mated correctly 4 1 3 Grease dowel pin and install in valve housing 4 1 4 Install 10...
Страница 13: ...e Ring Sub Assy O ring Ring Back up Outer Balance Ring Sub Assy Valve Drive Valve O ring Section Seal Plate Selector Sub Assy Gasket Spool Housing Spool Housing Drive Main Geroler Sub Assy O ring Sect...
Страница 14: ...pattern tighten screws to 105 5 lb ft 4 4 Flange assembly For two speed bearingless motor 4 4 1 Position flange on workbench with the O ring grooves face down and install face seal 54 1 2 13 OD 4 4 2...
Страница 15: ...w hole of mounting flange 4 7 3 Mark drive teeth that align See Figure A with dykem pen Install valve drive into internal star spline See Figure B or C for motor timing 4 7 4 Install selector plate on...
Страница 16: ...tions 14615 Lone Oak Road Eden Prairie MN 55344 For Specification and Performance data refer to catalog C MOLO TM012 E2 Product Number Date Code Part Name Part Number Quantity of Parts Date Serial Num...
Страница 17: ...sy 18 Pin Dowel Housing Valve 1 Plug Sub Assembly 7 Nameplate 98 Cap Screw 12 Pt 34 11 Spring Compression 36 Poppet 38 Spring 39 Plug S A 8 Ball Steel 9 Seat Ball Sub Assy 10 Plug Sub Assembly Ring Ba...
Страница 18: ...Ring Sub Assy 15 O ring 14 Inner Balance Ring Sub Assy 18 Pin Dowel Housing Valve 1 Plug Sub Assembly 7 Nameplate 98 Cap Screw 12 Pt 34 11 Spring Compression 36 Poppet 38 Spring 39 Plug S A 8 Ball St...
Страница 19: ...ub Assembly 41 O ring 42 Shaft Seal 43 Front Retainer 44 Dust Seal 46 Retaining Ring 45 44 45 1 750 125 1 Tapered 41 40 01 1 575 Straight 41 38 10 1 500 17T Splined 41 Standard Mount SAE 35 WHEEL MOUN...
Страница 20: ...5 14502 040 O ring 1 X 16 5989483 002 Ring Backup 2 17 5991783 001 Outer Balance Ring Sub Assy 1 268009 005 Pin Roll 2 18 5987800 001 Pin Dowel 1 19 5987445 001 Valve 1 20 5987844 001 Drive Valve 1 X...
Страница 21: ...lug Orifice for open loop design only 1 X 49 31500 452 Strainer for open loop design only 1 62 9266 006 Plug Sub Assembly 2 X 250003 906 O ring 2 9900846 000 Seal Kit Contains Parts Indicated by X Par...
Страница 22: ...g 1 11 6203 000 Spring Compression 10 X 12 14502 032 O ring 1 X 13 5989483 001 Ring Backup 1 14 5991782 001 Inner Balance Ring Sub Assy 1 268009 005 Pin Roll 2 X 15 14502 040 O ring 1 X 16 5989483 002...
Страница 23: ...01mm Straight 1 6028182 008 Shaft Sub Assy 38 10mm 17 Tooth Splined 1 42 112530 045 O ring 1 43 14878 001 Shaft Seal 1 44 5991645 002 Front Retainer 1 45 16077 066 Retaining Ring 1 46 14850 001 Dust...
Страница 24: ...ssembly 8 0 2 Remove the 9 cap screws and disassemble the motor in the vertical position as shown in Figure 8A and 8B 8 0 3 Remove shuttle valve and relief valve if applicable from Valve Housing 8 0 4...
Страница 25: ...ckup Inner Balance Ring Sub Assy O ring Ring Back up Outer Balance Ring Sub Assy Valve Drive Valve O ring Section Seal Plate Selector Sub Assy Gasket Spool Housing Spool Housing Drive Main Geroler Sub...
Страница 26: ...ote Do NOT disassemble shaft sub assembly Disassembly Single and Two Speed Standard and Wheel Motor 57 15 2 250 125 1 Tapered 57 15 2 250 Straight 53 98 2 125 16T Splined Standard Mount SAE Wheel Moun...
Страница 27: ...ght coat of oil or preservative 9 0 6 For a motor with low pressure relief valve install poppet spring and plug Plug threads may have light coat of oil or preservative Torque plug to 180 18 lb in 9 0...
Страница 28: ...he inner balance ring groove located in the valve housing Seal and backup are to be greased Ensure split in backup ring is mated correctly 9 1 3 Grease dowel pin and install in valve housing 9 1 4 Ins...
Страница 29: ...ion Pin Dowel O ring Ring Backup Inner Balance Ring Sub Assy O ring Ring Back up Outer Balance Ring Sub Assy Valve Drive Valve O ring Section Seal Plate Selector Sub Assy Gasket Spool Housing Spool Ho...
Страница 30: ...eline and compress seal into place 9 1 8 Lightly lubricate seal with Mobilith EP 111 grease or petroleum jelly e g Vaseline Install in groove on front retainer 9 1 9 Lightly Lubricate seal Shaft seal...
Страница 31: ...ex nut into shaft if required 9 3 Bearing housing assembly For two speed standard and wheel motor 9 3 1 With Bearing Housing O ring grooves up see Figure 11 install O ring section seal 139 4 5 49 ID B...
Страница 32: ...spline See Figure F or G for motor timing Reassembly Single and Two Speed Standard and Wheel Motor 9 6 4 Install selector plate onto Geroler sub assembly selector plate valve slots up Align shuttle f...
Страница 33: ...see Figure 16 9 7 5 Turn the speed sensor body out one quarter turn CCW plus the additional amount CCW plus the additional amount CCW needed to make the alignment notches perpendicular to motor cente...
Страница 34: ...ns 14615 Lone Oak Road Eden Prairie MN 55344 For Specification and Performance data refer to catalog C MOLO TM012 E2 Product Number Date Code Part Name Part Number Quantity of Parts Date Serial Number...
Страница 35: ...EATON HP 30 MOTOR SERVICE MANUAL E MOGG RR001 E June 2015 35 Notes...
Страница 36: ...oad Cleveland OH 44144 1077 Tel 216 281 2211 Fax 216 281 3890 Eaton Hydraulics Group Asia Pacific Airflex Division 281 Fa Sai Road Waigaoqiao Free Trade Zone Shanghai 200131 China Tel 8621 5048 4811 F...