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UPS SYSTEM INSTALLATION

Eaton

Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual

P-164000563 Rev 1

www.eaton.com/powerquality

4-11

AC Input to
UPS Rectifier

Phase A (E1)

Phase C (E3)

Phase B (E2)

AC Input to
UPS Bypass

Phase A (E6)

Phase C (E8)

Phase B (E7)

AC Output to
Critical Load

Phase A (E9)

Phase C (E11)

Phase B (E10)

Figure 4‐7. ISBM Section Power Terminal Detail

–

Section AA

Содержание CA22106060000R6

Страница 1: ...Eaton Power Xpert 9395 High Performance 9395P UPS 300 kVA 300 kW Installation and Operation Manual For use with Single UPM 200 300 kVA and Plus 1 200 300 kVA UPS Models...

Страница 2: ......

Страница 3: ...Eaton Power Xpert 9395 High Performance 9395P UPS 300 kVA 300 kW Installation and Operation Manual For use with Single UPM 200 300 kVA and Plus 1 200 300 kVA UPS Models...

Страница 4: ...ions or additional measures may be needed to prevent electromagnetic disturbances AVERTISSMENT Les ventes et la distribution de ce produit sont limit es aux partenaires avis s EN CEI 62040 2 Des restr...

Страница 5: ...Modes 1 5 1 4 10 Variable Module Management System and High Alert Modes 1 6 1 4 11 Monitoring and Communication 1 6 1 5 Battery System 1 7 1 6 Using This Manual 1 8 1 7 Conventions Used in This Manual...

Страница 6: ...Panel II 5 9 5 4 Installing an Optional Relay Interface Module II 5 11 5 5 Installing an Optional Supervisory Contact Module II 5 13 5 6 Accessory Mounting Dimensions 5 15 Section II Operation 6 Unde...

Страница 7: ...1 Starting the UPS in Online Mode 7 25 7 4 2 Using the Remote Emergency Power off Switch 7 26 8 Communication 8 1 8 1 X Slot Cards 8 1 8 2 PredictPulse 8 2 8 2 1 PredictPulse Features 8 2 8 2 2 Insta...

Страница 8: ...PO Switch Wiring 4 24 Figure 4 19 Normally Closed REPO Switch Wiring 4 25 Figure 4 20 Normally Closed and Normally Open REPO Switch Wiring 4 25 Figure 5 1 Hot Sync CAN Bridge Card 5 2 Figure 5 2 Hot S...

Страница 9: ...ntrol Panel Typical 7 2 Figure 7 3 Parts of the Touch Screen 7 3 Figure 7 4 Sign In or Password Request Screen 7 4 Figure 7 5 Home Screen 7 5 Figure 7 6 Main Menu and Power Maps Screen Online Mode 7 6...

Страница 10: ...7 39 System Overview Screen 7 24 Figure 7 40 REPO Operation 7 27 Figure 8 1 Optional X Slot Cards 8 1 Figure 8 2 Remote Monitor Panel II 8 5 Figure 8 3 Relay Interface Module II 8 7 Figure 8 4 Superv...

Страница 11: ...other power interruptions batteries provide emergency power to safeguard operation Power Xpert 9395P 300 kW kVA UPS systems are available in a Single UPM uninterruptible power module configuration and...

Страница 12: ...PS with 1 UPM 1 FI UPM ISBM UPM PLUS 1 FI UPM Figure 1 1 Single UPM and Plus 1 Configurations NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or...

Страница 13: ...the facility s alarm system contacts Some system configurations may limit the number of inputs available The UPS uses these inputs to monitor the building alarms in addition to the UPS status See Chap...

Страница 14: ...binet usage with the PowerXpert 9395P 1 4 3 Sync Control An optional Eaton 9395P Sync Control maintains the critical load outputs of two separate single module Eaton 9395P UPS systems in synchronizati...

Страница 15: ...oad from the inverter to the bypass source in the event the inverter become unavailable 1 4 8 Inherent Redundancy To deliver greater reliability the Eaton 9395P UPS can be configured by an authorized...

Страница 16: ...y controlling the UPM s load level The efficiency rating for each UPM is highest when loads are greater than 50 of the system rating Therefore shifting the load to fewer UPMs can achieve higher effici...

Страница 17: ...ist of all active alarms and asset management data such as battery date codes last and next scheduled service dates firmware versions The service notifies customers of critical alarms supports remote...

Страница 18: ...ocedure before beginning the procedure Perform only those procedures that apply to the UPS system being installed or operated 1 7 Conventions Used in This Manual This manual uses these type convention...

Страница 19: ...FER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS o...

Страница 20: ...ns of the standard and optional features procedures for using with the UPS and information about maintenance Refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual...

Страница 21: ...system is not intended for outdoor use S Ensure all power is disconnected before performing installation or service S Batteries can present a risk of electrical shock or burn from high short circuit c...

Страница 22: ...f batteries is required Refer to local codes for disposal requirements S Do not dispose of batteries in a fire Batteries may explode when exposed to flame S Keep the UPS door closed and front panels i...

Страница 23: ...lift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling If these instructions are not followed damage to the wiring channel and wiring will o...

Страница 24: ...SAFETY WARNINGS Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 4 This page intentionally left blank...

Страница 25: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 1 Section I Installation...

Страница 26: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 2...

Страница 27: ...the procedures and illustrations in paragraph 3 2 and Chapter 4 to create a logical plan for installing the system 3 2 Preparing the Site For the UPS system to operate at peak efficiency the installa...

Страница 28: ...tem must be installed on a level floor suitable for computer or electronic equipment S The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants...

Страница 29: ...eplacement Coverage and the Battery Replacement Price Book for more information These documents can be found at www eaton com powerquality or contact an Eaton service representative for information on...

Страница 30: ...S 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 4 Front View 1 x UPM 542 9 21 4 ISBM 795 31 3 1873 9 73 8 1880 74 0 Side View 871 5 34 3 1880 74 0 F...

Страница 31: ...stallation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 5 Front View 1880 74 0 2 x UPMs 1078 9 42 5 ISBM 795 31 3 1873 9 73 8 Dimensions are in millimeters inches Side View 87...

Страница 32: ...00 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 6 Front View ISBM 795 31 3 1 x UPM 542 9 21 4 FI UPM 735 9 29 0 1880 74 0 2073 8 81 6 Side View 871 5 34 3 1880...

Страница 33: ...ngle feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass S The bypass and rectifier feeds into this equipment use three wires The phases must be symmetrical about gr...

Страница 34: ...3 2 0 3 2 0 3 AC Input to UPS Bypass Full Load Current 3 Phases 1 Ground B Amps 241 271 301 331 361 Minimum Conductor Size Number per Phase AWG or kcmil each 2 0 2 2 0 2 2 0 3 2 0 3 2 0 3 DC Input fro...

Страница 35: ...Each UPS UPM 1 Positive 1 Negative Minimum Conductor Size Number per Pole 1 Positive 1 Negative C Amps per UPM 603 603 603 603 603 AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 AC Output to Critical...

Страница 36: ...mounting 76 56 M12 E10 Phase B 4 2 bolt mounting 76 56 M12 E11 Phase C 4 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect to UPS Common Battery E4 Battery 8 2 bolt mounting 76 56...

Страница 37: ...r M12 26 Rectifier Input Bypass Input Battery Input and Output 180500037 120 Nut M12 26 Rectifier Input Bypass Input Battery Input and Output 180200001 07 NOTE Bypass terminations are not applicable t...

Страница 38: ...r A B C Ground 4 2 2 AC Input to Bypass and Output A B C Ground 4 2 2 DC Common Battery Battery Positive Negative Ground 7 4 1 All models DC Separate Battery per UPM Battery Positive Negative Ground 7...

Страница 39: ...pplicable for IOM configurations Table 3 12 Recommended Bypass Output and MOB Circuit Breaker Ratings UPS Model Bypass Output and MOB Rating Load Rating 480V Eaton 9395P 300 300 Eaton 9395P 300 275 10...

Страница 40: ...for features and options should be connected at the customer interface terminal blocks located inside the UPS WARNING Do not directly connect relay contacts to the mains related circuits Reinforced in...

Страница 41: ...ur critical load Local electrical codes may also require tripping upstream protective devices to the UPS S The REPO switch must be a latching type switch not tied to any other circuits S A jumper wire...

Страница 42: ...ical load protection With dual auxiliary MOBs one UPM can be bypassed while the remaining UPMs support the load as long as the remaining UPMs have the capacity to do so 3 3 Inspecting and Unpacking th...

Страница 43: ...t son canal surviendront 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact an Eaton se...

Страница 44: ...for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the...

Страница 45: ...material is 16 gauge steel 1 5 mm 0 06 thick S If perforated floor tiles are required for ventilation place them in front of the UPS 4 2 Unloading the ISBM with UPM Section from the Pallet The ISBM c...

Страница 46: ...ins rer dans les passages de fourche NE PAS orienter les pointes de fourche vers le haut S Ins rer compl tement les fourches dans les passages de fourche de la base NE PAS ins rer partiellement les f...

Страница 47: ...ty 4 3 2 Remove the three bolts securing the left side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 4 1 Remove the left side shipping bracket Shipping...

Страница 48: ...ing Bracket Front Door Figure 4 2 Removing the ISBM Section Right Side Shipping Bracket 4 Using a forklift see the caution statement at the beginning of this procedure raise the cabinet until the cabi...

Страница 49: ...battery system is installed proceed to paragraph 4 5 if installing a distributed bypass tie cabinet otherwise proceed to paragraph 4 6 to complete the wiring of the UPS 4 5 Distributed Bypass Tie Cab...

Страница 50: ...external and battery power wiring 4 6 1 2 Hole Barrel Lug Terminations for Bus Bar Installation Paragraphs 4 6 2 and 4 6 3 require connecting input output and battery power wiring using 2 hole barrel...

Страница 51: ...re 4 8 for wiring access information and terminal locations Top Access Wiring Remove the top conduit plate from the top of the ISBM section Identify all conduit requirements and mark their location Dr...

Страница 52: ...Remove panel to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot Connections Remove panels to drill or punch conduit holes Bottom Entry Con...

Страница 53: ...iring terminal hardware kit see Table 3 8 connect phase A B and C bypass input power wiring from the utility source to the bypass input terminals in the ISBM section See paragraph 3 2 3 for wiring and...

Страница 54: ...ton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 4 10 UPS Input UPS Output Battery Battery Bypass Input Figure 4 6 ISBM Section...

Страница 55: ...Manual S P 164000563 Rev 1 www eaton com powerquality 4 11 AC Input to UPS Rectifier Phase A E1 Phase C E3 Phase B E2 AC Input to UPS Bypass Phase A E6 Phase C E8 Phase B E7 AC Output to Critical Loa...

Страница 56: ...ry disconnect See Figure 4 5 through Figure 4 8 for wiring access information and terminal locations 2 If wiring the UPS for a common battery proceed to Step 3 if wiring for a separate battery proceed...

Страница 57: ...rom Battery E5 Figure 4 8 ISBM Section Power Terminal Detail BB Common Battery 4 7 Installing Interface Connections WARNING Hazardous voltages are present near the user interface terminal area if the...

Страница 58: ...side of the X Slot communication bay To gain access to terminal block TB1 TB2 and the left interface entry conduit landing plates remove the screws securing the top internal safety shield panel and r...

Страница 59: ...300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 4 15 X Slot Communication Bays TB1 TB2 and TB3 See Figure 4 10 for detail See Figure 4 15 for detail Fi...

Страница 60: ...General purpose normally closed NC relay contact 4 Alarm Relay Common 5 Alarm Relay NO Output General purpose normally open NO relay contact 6 Alarm Relay Common 7 Not Used 8 Not Used 9 Not Used 10 N...

Страница 61: ...urrent rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in c...

Страница 62: ...open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper w...

Страница 63: ...igure 4 14 NOTE When installing shunt trip and battery aux interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery system 6 Remove the left interface entr...

Страница 64: ...5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG 48 Vdc Figure 4 13 Typical Battery Interface Connection Common Battery System TB1 UPS UPM 1 Battery Disconnect ST FI UPM...

Страница 65: ...service representative see page 1 10 To install wiring to connections 1 If not already installed install the LAN drops 2 Unfasten the front door latch and swing the door open see Figure 4 1 3 Remove t...

Страница 66: ...tied into any other circuits NOTE This procedure is intended to be used for the installation of the Eaton supplied REPO switch If installing another manufacturer s switch use this procedure only as a...

Страница 67: ...Figure 4 5 7 Reinstall the interface entry plate and install conduit 8 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 3 Table 4 1 and Figure...

Страница 68: ...PO Switch Wiring 12 If required install wiring from the REPO switch to the trip circuitry of the upstream protective devices A second contact block is provided on the REPO switch for this function see...

Страница 69: ...y open and normally closed return terminals are separated on the terminal board but are electrically in common 1 2 Figure 4 19 Normally Closed REPO Switch Wiring 3 NO UPS TB1 REPO Switch NO Twisted Wi...

Страница 70: ...ing the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cab...

Страница 71: ...equipment is installed and operating correctly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or el...

Страница 72: ...re properly routed to the UPS cabinets and to the tie cabinet or distribution panel All power cables are properly sized and terminated A ground conductor is properly installed Controller Area Network...

Страница 73: ...t S Use Class 1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V S Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire...

Страница 74: ...Supervisory Contact Module II to the UPS Plug in Terminal Block J3 Figure 5 1 Hot Sync CAN Bridge Card NOTE Only one Hot Sync CAN Bridge Card can be installed in the UPS Multiple CAN cards are not sup...

Страница 75: ...Hot Sync CAN Bridge Card Connections Table 5 1 Hot Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 Al...

Страница 76: ...re for later use 4 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 5 5 Reinstall the interface entry plates and install the conduit 6 To locate the appropriate t...

Страница 77: ...erface Wiring Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 If Installed UPS 4 CAN Bridge Card J3 If Inst...

Страница 78: ...6 9 10 UPS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 TB1 TB1 TB2 TB2 TB2 TB2 NOTE Use twisted pair wiring between the UPS a...

Страница 79: ...cts NOTE Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 UPS 1 UPS 2 TB2 TB2 TB2 TB2 TB1 TB1 TB1 UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1...

Страница 80: ...B Open Alarm UPS 2 CAN Bridge Card J3 2 Alarm Return MOB 2 Aux 1 Com UPS 2 TB2 1 Pull Chain MOB 2 Aux 2 NO Pull Chain UPS 2 TB2 2 Pull Chain Common UPS 3 TB2 2 Pull Chain Common Pull Chain Common UPS...

Страница 81: ...talled between the device and the UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 5 5 Reinstall the conduit landing plate 6...

Страница 82: ...rminal Locations UPS Can Card J3 120 Vac from Critical Bus Customer Supplied Line Neutral Twisted Pair Ground Terminal RMP II RIM II or SCM II Figure 5 8 Remote Monitor Panel II Relay Interface Module...

Страница 83: ...the pushbutton 5 4 Installing an Optional Relay Interface Module II To install RIM II wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instru...

Страница 84: ...with J1 through J4 see Table 5 6 and Figure 5 9 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Table 5 6 J1 through J4 Interface Connectors Status J1 through J...

Страница 85: ...UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 5 5 Reinstall the conduit landing plate 6 Install conduit between the UPS...

Страница 86: ...onitoring equipment See Figure 5 10 for terminal block location and Figure 5 11 for terminal assignments 10 Close the front door and secure the latch 11 Restart the UPS See Chapter 7 UPS Operating Ins...

Страница 87: ...nting Dimensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10...

Страница 88: ...000563 Rev 1 www eaton com powerquality 5 16 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws...

Страница 89: ...0563 Rev 1 www eaton com powerquality 5 17 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws M...

Страница 90: ...INSTALLING OPTIONS AND ACCESSORIES Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 18 This page intentionally left blank...

Страница 91: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 19 Section II Operation...

Страница 92: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 20...

Страница 93: ...or until the utility power returns For extended power outages the UPS system allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an ord...

Страница 94: ...ly to the critical load through the continuous static switch and transfers automatically to Online mode if an abnormal condition is detected The Energy Saver mode requires a UPS with a continuous stat...

Страница 95: ...actors K2 Bypass Input Rectifier Input Output Input Breaker CB1 NOTE On a UPS configured as an IOM the bypass input static switch bypass breaker CB4 and K5 are not present NOTE On a UPS configured wit...

Страница 96: ...de If the High Alert command is received during the time period the timer will be restarted ESS mode is a normal operating mode and not an alarm condition While the UPS is in this mode the Online ligh...

Страница 97: ...cal power through the UPS system when operating in Bypass mode In Bypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the outpu...

Страница 98: ...s the critical load to the bypass source and requires operator intervention to transfer 6 2 6 Battery Mode The UPS automatically transfers to Battery mode if a utility power outage occurs or if the ut...

Страница 99: ...s to bypass instead of shutting down If at any time during the battery discharge the input power becomes available again contactors K1 and K5 close and the rectifier begins to supply DC current to the...

Страница 100: ...Eaton 9395P 300 300 Eaton 9395P 300 275 Eaton 9395P 300 250 Eaton 9395P 300 225 Eaton 9395P 300 200 480 480 Single Reverse Transfer UPS Two UPM Common Rectifier Feed Common Battery Dual Feed Configura...

Страница 101: ...Figure 6 14 on page 6 19 Eaton 9395P 300 300 Eaton 9395P 300 275 Eaton 9395P 300 250 Eaton 9395P 300 225 Eaton 9395P 300 200 480 480 Single Reverse Transfer UPS Two UPM Common Rectifier Feed Separate...

Страница 102: ...Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse R...

Страница 103: ...3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier In...

Страница 104: ...Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse Battery Breaker BATTERY CABINET or BATTERY STRING E4 E5 B...

Страница 105: ...Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse U...

Страница 106: ...ctor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 B C D C BATTERY SYSTEM Not supplied with the UPS BATTERY SYSTEM Not supplied with the UPS X Sl...

Страница 107: ...nd D map to Table 3 4 on page 3 8 UPS CABINET AC Output to Critical Load E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays...

Страница 108: ...E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Conta...

Страница 109: ...EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 E4 E5 Battery Converter Inverter Output Cont...

Страница 110: ...al Load E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Inp...

Страница 111: ...Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor...

Страница 112: ...mum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the...

Страница 113: ...in each UPS connected to the other UPSs in parallel and tied to the bypass contactor auxiliary contacts in each UPS are used for a secondary communication path This arrangement ensures bypass control...

Страница 114: ...s not require any further action S A notice is a minor system event that may or may not require attention S An alarm is a system event that requires immediate intervention The following paragraphs des...

Страница 115: ...n the Bypass mode of operation The distributed bypass system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypa...

Страница 116: ...buted bypass system automatically attempts to return to Normal mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the b...

Страница 117: ...is operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance window...

Страница 118: ...m oneline drawings in this section show the simplified internal structure of the UPS battery supply and basic maintenance bypass in a multiple UPS configuration These onelines do not show each UPM in...

Страница 119: ...Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D NOTE Thi...

Страница 120: ...E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch...

Страница 121: ...reaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Ba...

Страница 122: ...UNDERSTANDING UPS OPERATION Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 6 30 This page intentionally left blank...

Страница 123: ...te any of the controls NOTE The UPS displays two minutes of battery runtime at the initial startup After a 24 hour charging period the UPS automatically runs a battery test and the correct battery run...

Страница 124: ...Using the Color Touchscreen Control Panel The following sections describe the UPS control panel and how to monitor and control UPS operation 1 2 Symbols enlarged to show detail Figure 7 2 UPS Color To...

Страница 125: ...bypass source The Online indicator is not illuminated when the system is in Bypass mode Red Lit Steady The UPS has an active alarm and requires immediate attention The screen shows the highest priorit...

Страница 126: ...ile scrolling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alar...

Страница 127: ...load CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTICS Allows acces...

Страница 128: ...e Main Menu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Fig...

Страница 129: ...00563 Rev 1 www eaton com powerquality 7 7 Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 8 Figure 7 8 Average Efficiency Screen from Home Screen Touchi...

Страница 130: ...pass screen shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 7...

Страница 131: ...d overall System status The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two i...

Страница 132: ...com powerquality 7 10 7 3 8 Input Meters Screen Figure 7 13 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 13 Input Meters Scree...

Страница 133: ...ert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 11 The Output Meters Screen shown in Figure 7 15 displays values pertaining to the syste...

Страница 134: ...he Input Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monito...

Страница 135: ...allation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 13 7 3 10 Battery Meters Screens Figure 7 18 shows the Battery Meters basic screen Figure 7 19 shows the Battery Log acce...

Страница 136: ...A 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 14 Figure 7 20 shows the Battery Log Detail screen Figure 7 21 shows the Battery Log Summary screen Figure 7...

Страница 137: ...or commands S System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate S System Event Indicators The st...

Страница 138: ...r up to the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See...

Страница 139: ...to bypass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance...

Страница 140: ...modules shown on the previous screen Figure 7 26 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Fi...

Страница 141: ...ass Figure 7 29 Bypass Mode Metering Method Option Screen 7 3 14 Settings Screen The screen shown in Figure 7 30 gives the operator access to basic system information such as serial number installed f...

Страница 142: ...to affect changes to various system values Figure 7 31 Configuration Options Screen 7 3 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 32 allows the operator to activate the...

Страница 143: ...0563 Rev 1 www eaton com powerquality 7 21 Figure 7 33 Disable ESS Screen This screen shown in Figure 7 33 asks the operator to verify disabling the ESS mode running at that time Figure 7 34 High Aler...

Страница 144: ...ual S P 164000563 Rev 1 www eaton com powerquality 7 22 7 3 17 Statistics Basic Screen The screen shown in Figure 7 35 allows the operator to query the system for various operational statistics such a...

Страница 145: ...eaton com powerquality 7 23 7 3 18 ESS Comparison Screen The screen shown Figure 7 37 allows the operator to visually obtain EAA mode efficiency values Figure 7 37 ESS Comparison Screen 7 3 19 UPS Mod...

Страница 146: ...5P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 24 7 3 20 System Overview Screen The screen shown Figure 7 39 displays values for all UPS and U...

Страница 147: ...ith system 2 If the UPS contains input breaker CB1 verify that input breaker CB1 is open 3 Close the UPS input feeder circuit breaker 4 Close the UPS Bypass input feeder circuit breaker 5 If the UPS c...

Страница 148: ...m information follow the on screen prompts to get to the proper screen The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop up Value or information sc...

Страница 149: ...t to restart the system after the REPO until the cause of the shutdown has been identified and cleared MISE EN GARDE Ne pas tenter de red marrer le syst me apr s le d clenchement du circuit d arr t d...

Страница 150: ...UPS OPERATING INSTRUCTIONS Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 28 This page intentionally left blank...

Страница 151: ...ovides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol S Relay Interface Card AS 400 has isolated dry contact Form C relay out...

Страница 152: ...r potential failures Anomalies are escalated to a Software and Monitoring analyst or Technical Support specialist Critical events are remotely diagnosed to expedite repairs including smart dispatch of...

Страница 153: ...PXGX connectivity card gathers information directly from the UPS and any external sensors that are attached and transmits that data every 15 minutes or 96 times per day enabling real time monitoring a...

Страница 154: ...rpose Relay Contact One general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You can use a no...

Страница 155: ...s an option an RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indi...

Страница 156: ...power ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM...

Страница 157: ...four 15 pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status...

Страница 158: ...II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown...

Страница 159: ...the electrical state of any cabinet in the UPS system AVERTISSEMENT S L installation et l entretien ne doivent tre effectu s que par du personnel qualifi S PR SENCE DE TENSIONS MORTELLES Ne pas faire...

Страница 160: ...penings on top of the UPM section are not blocked 3 Ensure the operating environment is within the parameters specified in paragraph 3 2 2 and Chapter 10 Product Specifications 4 Ensure the UPS is in...

Страница 161: ...ft the panel straight up to remove it from the panel hanger bracket at the top of the cabinet c If the UPS is a continuous static switch configuration unfasten the front door latch and swing the door...

Страница 162: ...ove the filter a Remove one top screw and two bottom screws securing the FI UPM front panel refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual P 164000503 Lift...

Страница 163: ...verheating Particular attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Mainte...

Страница 164: ...ue de brulure ou d incendie Suivre les pr cautions qui s imposent S Pour le remplacement utiliser le m me nombre et mod le des batteries S L limination des batteries est r glement e Consulter les code...

Страница 165: ...com powerquality 9 7 9 5 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first lev...

Страница 166: ...UPS MAINTENANCE Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 9 8 This page intentionally left blank...

Страница 167: ...kW 50 60 Hz Eaton 9395P 300 225 one or two UPM 225 kVA 225 kW 50 60 Hz Eaton 9395P 300 200 one or two UPM 200 kVA 200 kW 50 60 Hz 10 2 Specifications The following sections detail the input output env...

Страница 168: ...0 7 pF Lagging Overload Capability kW 110 for 10 minutes 125 for 120 seconds 150 for 15 seconds NOTE The 125 and 150 overloads are based on the non derated hardware capability of the UPS 10 2 3 UPS En...

Страница 169: ...uct is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in USA or Agent outside of USA or c if the Product s serial numbers have been removed or are illegibl...

Страница 170: ...WARRANTY Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality AF 2 This page intentionally left blank...

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Страница 172: ...P 1640005631 P 164000563 1...

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