Warranty
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Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P-164000130—Rev 1
www.eaton.com/powerquality
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Страница 1: ...Eaton BladeUPS Maintenance Bypass Cabinet MBC Installation and Operation Manual For use with Eaton BladeUPS 12 kVA to 60 kVA N 1 systems...
Страница 2: ...que vous tes invit suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement...
Страница 3: ...ion such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batterie...
Страница 4: ...1 4 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality This page intentionally left blank...
Страница 5: ...onmental Considerations 2 1 2 3 Preparing for Wiring the Maintenance Bypass Cabinet 2 1 2 4 Inspecting and Unpacking the Maintenance Bypass Cabinet 2 2 3 INSTALLATION 3 1 3 1 Unloading and Installing...
Страница 6: ...s 6 1 6 2 Operating the UPS with a Maintenance Bypass Cabinet 6 2 6 3 Transferring the UPS to Maintenance Bypass 6 3 6 4 Transferring the UPS from Maintenance Bypass 6 4 7 PRODUCT SPECIFICATIONS 7 1 8...
Страница 7: ...1 Figure 4 2 Path of Current in Maintenance Bypass Mode Example 4 2 Figure 6 1 Maintenance Bypass Cabinet Controls 6 1 Figure 6 2 Normal Operation 6 4 Figure 6 3 UPS in Maintenance Bypass 6 6 Figure A...
Страница 8: ...List of Figures 1 iv Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality This page intentionally left blank...
Страница 9: ...nsformers for different voltages or without a transformer are available upon request The MBC functionality completely isolates the UPS from utility power for servicing Utility power is then provided t...
Страница 10: ...put configurations For example the standard configuration option includes two 225A 42 pole panel boards with up to 42 single pole circuit breakers providing 84 pole positions with the proper kVA ratin...
Страница 11: ...a single point of rectifier input power control to the UPS and to easily remove input power from the UPS for servicing The RIB is located on the front panel of the MBC 1 2 3 System Input Breaker The S...
Страница 12: ...IONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS system Please read all instructions before operating the...
Страница 13: ...gs uncluttered clean and free from excess moisture l Do not use this equipment for other than intended use l Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equ...
Страница 14: ...are provided l UPS operation including UPS cabinet controls functions of the UPS standard features and optional accessories procedures for starting and stopping the UPS and information about maintena...
Страница 15: ...environment must meet the weight clearance and environmental requirements specified in and size requirements specified in Appendix A 3 Specifications Diagram IMPORTANT The MBC uses natural convection...
Страница 16: ...g and Unpacking the Maintenance Bypass Cabinet The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material see Figure 2 1 Figure 2 1 Eaton BladeUPS Maintena...
Страница 17: ...r as close as possible before unpacking Insert the forklift forks between the skids on the bottom of the unit 3 Set the pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each...
Страница 18: ...Installation Plan and Preparation 2 4 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality This page intentionally left blank...
Страница 19: ...SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS WARNING All wiring should be performed by a licensed electrician Installation should be performed only by qualified personnel...
Страница 20: ...is bolted to a wooden pallet supported by wood skids for shipping This procedure requires the following tools l 3 8 inch nut driver l ratchet l 1 2 inch socket l 6 inch extension or longer l forklift...
Страница 21: ...erquality 3 3 2 Locate the vent covers at the bottom of the front and back door see Figure 3 1 Using a nut driver remove the two 1 4 20 x 1 1 2 inch hex head screws that secure each vent cover 3 Remov...
Страница 22: ...bolts Discard the bolts Figure 3 2 Removing the Pallet Bolts WARNING Do not stand directly in front of the pallet while unloading the cabinet If unloading instructions are not closely followed the cab...
Страница 23: ...door hinges Lift the front door off of the hinges and set the door aside Retain the front door and the hinge pins for reinstallation 9 Locate the retaining screws on both the top and bottom inside the...
Страница 24: ...tems for shutdown instructions NOTE Before connecting wiring to the UPS ensure the UPS is grounded NOTE Refer to the Eaton BladeUPS User s Guide Preassembled and Standard Systems For use with Eaton Bl...
Страница 25: ...Signaling In a parallel BladeUPS system only one UPS is required to be connected by signal input wiring to the MBC This UPS transmits bypass instructions to the other UPSs through the pull chain and P...
Страница 26: ...trician Installation should be performed only by qualified personnel IMPORTANT In a parallel BladeUPS system that uses the pull chain and Powerware Hot Sync CAN Bridge Card communication the signal wi...
Страница 27: ...se with Eaton BladeUPS 5 1 kVA to 60 kVA N 1 systemsfor shutdown instructions 5 Refer to the Communication chapter in the Eaton BladeUPS User s Guide Preassembled and Standard Systems For use with Eat...
Страница 28: ...e knockouts see Appendix A 2 Installation and Wiring Diagram in this manual 6 Reinstall the conduit landing plate and install the conduit 7 To locate appropriate terminals and for wiring and terminati...
Страница 29: ...MBC Although this unit can be started by any knowledgeable contractor or end user Eaton offers optional startup and maintenance contracts using factory authorized service personnel 3 5 Completing the...
Страница 30: ...Installation 3 12 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 This page intentionally left blank...
Страница 31: ...de the Maintenance Bypass Breaker MBB is open and both the Rectifier Input Breaker RIB and the UPS Output Breaker UOB are closed If the configuration includes power distribution panelboards the BladeU...
Страница 32: ...e The UPS is still powering the load but it is in maintenance bypass mode Then the UOB and RIB are opened isolating the UPS from the Bypass power source The UPS can be safely shut down and power remov...
Страница 33: ...forming Preventive Maintenance The MBC requires very little preventive maintenance However inspect the MBC periodically to verify that the unit is operating normally 5 2 1 Daily Maintenance Perform th...
Страница 34: ...pedance short circuits should be thoroughly investigated for damage to conductors insulation and the protective devices according to the manufacturer s recommendations 5 4 Scheduling Maintenance Train...
Страница 35: ...the location of the controls on the MBC The MBC contains the following controls l Maintenance Bypass Breaker MBB l UPS Output Breaker UOB l Rectifier Input Breaker RIB l Distribution panels with pane...
Страница 36: ...erates properly 1 Verify that the UPS is Off For additional information refer to the Operation chapter in the Eaton BladeUPS User s Guide Preassembled and Standard Systems For use with Eaton BladeUPS...
Страница 37: ...se with Eaton BladeUPS 5 1 kVA to 60 kVA N 1 systems to confirm the following detailed instructions on placing the UPS in Bypass mode Press the CONTROLS pushbutton on the main menu bar The System Cont...
Страница 38: ...UP Open breaker is DOWN Recti er Input Breaker RIB 3P 208VAC 225AT UPS Output Breaker UOB 3P 208VAC 225AT Maintenance Bypass Breaker MBB 3P 208VAC 225AT Mechanical Interlock Bar UPS Output Breaker UOB...
Страница 39: ...the MBB will cause the critical loads to lose power 2 Close the UOB on the MBC IMPORTANT Failure to close the UOB prior to opening the MBB will interrupt power to the load 3 Completely loosen the MBC...
Страница 40: ...Breaker RIB OPEN Controls and Operation 6 6 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Figure 6 3 UPS in Maintenanc...
Страница 41: ...y Standards UL 1778 CSA C22 2 no 107 1 Table 7 2 Input Ratings Operating Input Voltage Nominal 10 15 480V Three phase three wire plus ground Operating Input Frequency Range 60 Hz 5 Hz Table 7 3 Output...
Страница 42: ...ental Specifications Operating Temperature 0 to 40 C 32 to 104 F without derating NOTE The recommended operating temperature is 25 C 77 F Operating Altitude Maximum 1500m 5000 ft at 40 C 104 F without...
Страница 43: ...n s expense the defective Warranted Item to Eaton in the same packaging as the replacement Warranted Item received by the End User or as otherwise instructed by Eaton If Eaton does not receive the def...
Страница 44: ...MAY NOT APPLY TO YOU LIMITATION OF LIABILITY The remedies of the End User set forth herein are exclusive and are the sole remedies for any failure of Eaton to comply with its obligations hereunder In...
Страница 45: ...AINING WARRANTY SERVICE In the United States call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the United States contact your local Eaton product sales or service representative For...
Страница 46: ...Warranty 4 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality This page intentionally left blank...
Страница 47: ...ation Checklist A 2 Appendix A 2 Installation and Wiring Diagram A 3 Appendix A 3 Specifications Diagram A 4 Appendix A 4 Maintenance Bypass Cabinet Distribution Configuration Options A 5 Configuratio...
Страница 48: ...for permanent installations o All conduits and cables are properly routed to the MBC o All power cables are properly sized and terminated o A ground conductor is properly installed o MBC maintenance...
Страница 49: ...deUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 2 Installation and Wiring Diagram Figure A 1 PTE06056BAS4200 Installation and W...
Страница 50: ...Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 3 Specifications Diagram Figure A 2 PTE06056BAS4200 Specifications Dia...
Страница 51: ...ratings must be specified at time of order Maximum 225A trip Table A 2 MBC Configuration Options Configuration and PTE Number 480 208V Transformer SIB RIB MBB and UOB 225A 42 pole Panelboards LDB Subf...
Страница 52: ...UT PANEL BOARD A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 6 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com p...
Страница 53: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 7 Fi...
Страница 54: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 8 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Fi...
Страница 55: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 9 Fi...
Страница 56: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 10 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Fi...
Страница 57: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 11 Fi...
Страница 58: ...T TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 12 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Figure A 9 Confi...
Страница 59: ...T TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 13 Figure A 10 Conf...
Страница 60: ...T TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 14 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Figure A 11 Conf...
Страница 61: ...TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 15 Figure A 12 Confi...
Страница 62: ...PANEL BOARD A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 16 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com po...
Страница 63: ...TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 17 Figure A 14 Confi...
Страница 64: ...TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 18 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Figure A 15 Confi...
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