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Instruction Booklet 

IB48088

Effective July 2021

Instructions for Eaton’s 7.2 kV Ampgard AR 

(arc resistant motor control center) 

(Compliant to IEEE C37.20.7-2017) 

EATON

 www.eaton.com

Figure 4. Location of the bolts to be removed.

5.  Power fuses will be accessible at this point.
6.  To remove them, begin with removing the four mounting nuts 

and the flat washers.  Before taking the last nut off, make sure 

you have one hand on the barrel of the fuse as it may have the 

tendency to tilt towards you.

7.  Grab the barrel of the fuse and move it straight towards you.  

Depending on the size/weight of the power fuse, you may need 

to use both hands.  The fuses weights can vary front 8 to 36 lbs 

(3.63 to 16.33 kg).

Figure 5. Power fuses with service barrier removed.

8.  If the starter is equipped with a blown fuse indicator option, the 

indicator arms will be visible hanging from the back.  Push the 

arm assembly all the way to the top.  You will hear a click sound 

and the arms will stay up against the top barrier.  See item 11 to 

reset the blown fuse indicator.

9.  Follow the above steps in the reverse order to install the fuses.
10. Torque the fuse mounting nuts to 20 ft-lb (27.12 N·m).

11. Once the fuse are in place, reach above the top Ferrell of one of 

the fuses and pull the blown fuse indicator down to rest on top 

of the fuse Ferrell.  You will hear a click.

12. Reposition the service barrier and reinstall the six bolts.  Tighten 

until the lock washers are flat.

In order to check the health of the fuse, one does not have to take 

the service barrier off.  There are 1/8 inch diameter holes in the clear 

Lexan piece attached to the bottom of the isolation switch for the 

multimeter probes to touch the line side of the fuse copper mount-

ing piece for each phase as shown in 

Figure 6

.

Figure 6. Multimeter probe access points with service barrier in 

place.

1.5.3 Handle mechanism and safety interlocks

The handle mechanism and the safety interlocks are the same as 

described in IB48041.

1.5.4 Low voltage control compartment

The customer terminal blocks are located in the starter compart-

ment.  Wiring from this terminal block to the low voltage compart-

ment is done in the factory.
If additional wiring needs to be routed to the low voltage compart-

ment, start by removing the conduit sealing gasket from the front 

conduit hub.  Route additional wires thru the conduit hub into the 

low voltage compartment.  Bundle wires together and wrap it with 

conduit sealing gasket where it passes thru the conduit hub (if 

possible, at least 1 ½ times around the wire bundle).  Place a wire 

tie on each end of the gasket.

Isolation 

switch

Mounting 

nuts

Power 

fuse

Power fuse 

service barrier

Isolation 

switch

Six bolts

Содержание Ampgard AR

Страница 1: ...istant MVCC and Eaton VacClad switchgear 13 Section 5 Duct and plenum installation 17 5 1 Receiving 17 5 2 Handling 17 5 3 Access to equipment 17 5 4 Exhaust duct 17 5 5 Medium voltage cableways 20 5...

Страница 2: ...starters and reduced voltage starters such as reactor auto transformer and solid state starters Equipment qualified as arc resistant in accordance to IEEE C37 20 7 2017 is intended to provide an addi...

Страница 3: ...continuous current Rated short circuit current withstand 2 second Dielectric withstand Impulse kV rms Amperes Amperes kV rms kV peak Amperes kA rms sym 7 2 1 400 400 18 2 60 1000 1200 2000 3000 50 2 4...

Страница 4: ...the upper fuse mounting behind the service barrier The bottom end of the power fuses are connected to the lower fuse mounting that contain the line side bolted or stab in connections for the main cont...

Страница 5: ...uses and pull the blown fuse indicator down to rest on top of the fuse Ferrell You will hear a click 12 Reposition the service barrier and reinstall the six bolts Tighten until the lock washers are fl...

Страница 6: ...for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 7 Low voltage control compartment Figure 8 Sealing gaskets Isolation switch...

Страница 7: ...an incoming line section may include vertical bus drops to connect the incoming line cables Options for both the top and bottom entry motor cables are available Also included in the main bus enclosur...

Страница 8: ...ment particular to its arc resistant enclosure This document must be used in conjunction with the following instructions specific to the type of starter being installed IB48041 AMPGARD 400 A Motor Sta...

Страница 9: ...t mechanical interlocks Therefore a final inspection is essential before energizing Figure 11 Location of lifting plates After the section has been moved into installation position remove the hooks an...

Страница 10: ...h arc resistant MV MCC vertical section mounting hole location must be considered Consult a licensed structural or civil engineer prior to selecting a mounting system if a system other than that recom...

Страница 11: ...e following ways shown below Figure 13 Exhaust duct exiting the plenum Figure 14 Exhaust duct manifold side s ONLY Figure 15 Closed coupled with Eaton VacClad switchgear Back to back B2B Figure 16 Clo...

Страница 12: ...e July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 14 50 kA arc resistant line up Shown with dual exha...

Страница 13: ...ion must be attached to the switchgear before the plenums are installed Follow the instructions below for coupling the Ampgard AR lineup to the VacClad switchgear 1 Position the Ampgard AR lineup next...

Страница 14: ...E C37 20 7 2017 EATON www eaton com 5 Make all bus splice connections Torque per Table 6 6 Cover all bus connections with the supplied bus boots 7 Replace the covers that were removed in order to acce...

Страница 15: ...July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 17 50 kA arc resistant line up Shown with close coup...

Страница 16: ...2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 18 50 kA arc resistant line up Shown with close coupled w...

Страница 17: ...ach shipping group Using a four leg bridle sling chain place one hook through each of the four eyes to lift and move the group No leg of the sling shall be at an angle greater than 45 degrees from the...

Страница 18: ...y be used however the support hardware may not be drilled or screwed into the duct Arc duct hanger assembly 69C4455G01 is available from Eaton as shown in the Figure 21 The duct must have a downward s...

Страница 19: ...uction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 21 Exhaust duct comp...

Страница 20: ...slots Secure it in place with hardware kit 25A4361G12 see Figure 22 The low voltage cableway is built into the plenum It will need two screws and two flat washers from hardware kit 25A4361G12 to compl...

Страница 21: ...the bolts until all the hardware and plenum assemblies are in place Follow the steps below to install the plenum and its accessories 1 Remove the hardware from the front and rear flange of the main bu...

Страница 22: ...C37 20 7 2017 EATON www eaton com Figure 24 Installing the plenums 4 Install the reinforcement angle parts as shown in Figure 25 and Figure 26 5 Use hardware kit 25A4361G10 for the plenum section fro...

Страница 23: ...ctive July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 25 Installing the reinforcement angles Figure 2...

Страница 24: ...op of the gear and then lift the duct collar inside the plenum and install it immediately before installing additional plenum assembly sections e Use 1 4 in 20 bolts lock washers flat washers and nuts...

Страница 25: ...to the top of the plenum 15 Align all the holes of the cableway cutout in the plenum roof with the holes on top flanges of the cableway 16 Only use the middle holes on each side to anchor the cablewa...

Страница 26: ...ter Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 29 Holes used to attach the MV plenum conduit to the plenum roof 19 Install the arc gas deflector parts as shown in Figure 30 Use hardwar...

Страница 27: ...rd AR vents the hot arc gases produced away from designated areas and the personnel that could be present Personnel cannot be permitted in the arc gas vent area during normal operation The following f...

Страница 28: ...ant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 32 Additional minimum requirements for the arc gas vent area Table 7 Duct end assembly requirements Dimension Duct e...

Страница 29: ...install a 1 4 in 20 nut with locking hardware on the backside of the screw and torque per Table 6 Periodically inspect the air filter on the duct if present and replace if soiled or clogged Section 8...

Страница 30: ...30 Instruction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Notes...

Страница 31: ...31 Instruction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Notes...

Страница 32: ...ther contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTAB...

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