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EATON  

Torque Limiting Coupling Installation, Operation and Maintenance Manual  E-MEQD-II002-E  September 2015

10

2.4.6 

Shim and shift the base of the movable shaft to 

 

correct the misalignment. After tightening the base, 

 

recheck the alignment and correct if necessary. 

 

Make sure to check for a “soft foot” condition. 

 

Dowel or chock into position after satisfactory 

 

aligment has been achieved.

 

Note: On some applications, thermal growth of the mill or gear 

 

reducer (if present) may result in unacceptable shaft alignment in 

 

a running condition. It is always a good practice to make a “hot 

 

alignment” check and the shim if necessary.

2.5 

Axial locking device adjustment

2.5.1 

If the "X" dimension shown on Table 2 could not 

 

be achieved /- 0.250 inch (6.4mm), the 

 

axial locking device has a provision to accommodate 

 

this variation.

2.5.2 

Position the motor shaft on its magnetic center and 

 

measure the gap between the faces of the drum hub 

 

and spider ("X" dimension on Table 2). The difference 

 

between this measured dimension and the value 

 

shown on Table 2 is the amount of correction to be 

 

made with adjustment of the axial locking device.

2.5.3 

Referring to Figure 8, the overall length of the axial 

 

locking device can be adjusted by relocating shims 

 

(11 / 17) from one side of a bearing to another.

2.5.3.1  Remove four hex head screws and lock washers 

 

(6,7) from the bearing housing (8) and adapter 

 

plate (1 or 9).

2.5.3.2  Remove the snap ring (2) from the bearing housing.

2.5.3.3  After ensuring the shaft (3) is clean and free of 

 

foreign matter, nicks or burrs in the area between 

 

the two bearing housings, slide the bearing housing 

 

assembly toward the opposite bearing housing 

 

assembly to expose the bearing/spacer 

 

assembly (10,11,17).

2.5.3.4  Remove the bearing locknut and lockwasher (13,14) 

 

from the shaft.

2.5.3.5  The assembled length of the axial locking device is 

 

established by the location of the bearings with 

 

respect to the shaft. The assembled length can 

 

therefore be adjusted by moving spacers from 

 

one side of the bearing to the other. Two 

 

thicknesses of spacers are included in each 

 

assembly 0.025 inch (0.6 mm) and 0.098 inch 

 

(2.5 mm). After making the appropriate assembled 

 

length adjustment, reassemble, making sure the 

 

thinner spacers are against the bearing.

 

Note:  After axial length adjustment (if any) spacers (17) must 

 

always be installed in contact with bearing (10) inner race, 

 

and must never be allowed to be in shaft (3) groove at bearing 

 

lockwasher (14) location after final tightening of bearing 

 

locknut (13)

Torque Limiting Coupling

Figure 8

2

1

4

3

6

5

8

7

10

9

12

11

14

13

17

15

18

Item description axial locking assembly  

Item Description

Spider adapter plate

Internal snap ring 

3 Shaft

Grease seal

Grease fitting

Hex head screw

7 Lockwasher

Bearing housing

Drum adapter plate

10 Bearing
11 Spacer
12 

External snap ring

13 

Bearing locknut

14 

Bearing lockwahser

15 

"O" Ring

17 Spacer
18 

Spacer (Wired to spider adapter plate)

Содержание AirFlex TLC 5004

Страница 1: ...TLC 5004 Installation Operation and Maintenance Manual Airflex Torque Limiting Coupling ...

Страница 2: ...s information faulty Installation Operation or Maintenance may result in personal injury or equipment damage Caution Use Only Genuine Airflex Replacement Parts The Airflex Division of Eaton Corporation recommends the use of genuine Airflex replacement parts The use of non genuine Airflex replacement parts could result in substandard product performance and may void your Eaton warranty For optimum ...

Страница 3: ...re Limits 12 3 2 Control component adjustment 12 4 0 Maintenance 12 4 1 Periodic inspection 12 4 2 Removal of element assembly and drum 14 4 3 Removal of spider and drum hub 14 4 4 Disassembly of the element 14 4 5 Friction shoe assembly replacement 14 4 6 Assembly of the element 15 5 0 Spare parts storage 15 5 1 Element assemblies 15 5 2 Drums 15 5 3 Air actuating tubes 15 6 0 Ordering informatio...

Страница 4: ...upling 1 2 4 5 6 8 10 9 7 3 See Figure 10 11 13 12 15 14 Figure 1 Figure 2 Item Description 1 Rim 2 Tube 3 Snap rings 4 QRV 5 Air tube Item Description 6 Rubber washer 7 Friction shoe assembly 8 Side plate 2 required 9 Torque bar 10 Release spring Item Description 11 Hub 12 Spider 13 Drum 14 Axial locking assembly 15 Rotorseal ...

Страница 5: ...Torque Limiting Coupling Rubber backed washer QRV Friction shoe assembly Torque bar Drum surface Friction shoe assembly retracted Release spring Figure 3 Figure 4 Rubber backed washer QRV Contact with drum Release spring Compressed Drum surface Friction Material in contact with the drum Drum surface Torque bar ...

Страница 6: ...sly by releasing the applied air pressure Torque Limiting Coupling 1 1 2 All Airflex TLC elements are supplied with long wearing NON ASBESTOS high coefficient friction material The material is capable of withstanding the energy input that is developed during the short overload condition when slippage occurs between the driving and driven shaft before the automatic disengagement of the element s by...

Страница 7: ... TLC applications are available in a single wide mounting configuration See Figure 5 The TLC configuration is determined by the motor horsepower nominal full motor RPM the allowable motor overload service factor for mill start up and operation All TLC s are supplied with axial locking devices 2 2 Mounting considerations 2 2 1 Shaft alignment must be within the tolerances indicated in the Alignment...

Страница 8: ...0 SW76TLC2000 ELEM SPDR RIM Size 7 8 9NC 2 1 8NC 2 1 1 4 7NC 2 1 1 4 7NC 2 1 1 4 7NC 2 Quantity 32 36 40 48 48 Torque Dry 125 169 L 190 258 L 380 515 L 380 515 L 380 515 L DRUM HUB Size 1 8NC 2 1 1 2 6NC 2 1 1 2 6NC 2 1 1 2 6NC 2 1 1 2 6NC 2 Quantity 20 20 30 42 42 Torque Lubed 510 691 L 650 881 L 650 881 L 650 881 L 650 881 L SPDR to LCKG Assy Size 3 4 10NC 2 3 4 10NC 2 1 1 2 6NC 2 1 1 2 6NC 2 1 ...

Страница 9: ...nion back to the motor 2 4 2 Fabricate a rigid bracket for supporting a dial indicator and attach to the spider See Figure 6 2 4 3 Thoroughly clean the flange O D and the face of the drum hub where alignment readings are to be taken 2 4 4 Rotate the spider and take parallel alignment readings off the drum hub flange O D If both shafts can be rotated together the alignment readings are less influen...

Страница 10: ...ng 8 and adapter plate 1 or 9 2 5 3 2 Remove the snap ring 2 from the bearing housing 2 5 3 3 After ensuring the shaft 3 is clean and free of foreign matter nicks or burrs in the area between the two bearing housings slide the bearing housing assembly toward the opposite bearing housing assembly to expose the bearing spacer assembly 10 11 17 2 5 3 4 Remove the bearing locknut and lockwasher 13 14 ...

Страница 11: ...motor is on magnetic center Attach the axial locking device mounting plate to the spider with the appropriate screws and lock washers Tighten the screws Caution Do not attempt to pull the motor shaft back onto magnetic center by tightening the axial locking device mounting screws To do so will damage the axial locking device 2 7 Air control system 2 7 1 The typical TLC air control system s operati...

Страница 12: ...e purpose of this pressure switch is to prevent starting the motor with the TLC disengaged 3 2 3 Set the pressure regulator to the specified minimum pressure for the application This is the nominal air pressure required for operation of the TLC to start the mill 3 2 4 Check all other interlocks that affect the starting of the mill and remove any jumpers that may have been installed 4 0 Maintenance...

Страница 13: ...iction lining wear Tapered wear across the friction surface typically indicates a worn drum and or misalignment If two or more adjacent shoes are worn on one end only the air actuating tube has most likely developed a ply separation at that location Torque Limiting Coupling 4 1 2 5 Backing plate wear Wear on the ends of the backing plates from bearing against the side plates is indicative of misal...

Страница 14: ... 4 3 2 Puller holes are provided for removal if these must be removed It will require heating of the spider and drum hub along with the pressure supplied by a properly located puller attached to the component to be removed When heating use torches with rosebud tips Heat the component uniformly to prevent hot spots and do not exceed 275 F 135 C Torque Limiting Coupling 4 4 Disassembly of the elemen...

Страница 15: ...ll four equally spaced screws and nuts through the rim and side plate to keep some tension on the side plate throughout this step 4 6 8 Attach the side plate to the rim with cap screws and lockwashers making sure all of the torque bars are seated in their side plate holes 4 6 9 Note the orientation of the air connections and install the through bolts and locknuts where applicable 4 6 10 Re install...

Страница 16: ... 000190X0015 4 4 QRV 146506BE 4 146506BE 4 146506BE 4 146506BE 4 146506BE 4 5 Air tube 417178 09 4 412178 18 4 412178 04 4 412178 04 4 412178 04 4 6 Rubber washer 412324 08 4 412324 09 4 412324 09 4 412324 09 4 412324 09 4 7 Friction shoe assembly 515759 18 515762 20 515811 22 515815 25 515808 25 8 Side plate 417477 2 417507 2 417479 2 515816 2 515816 2 9 Torque bar 308647 18 308648 20 308648 22 3...

Страница 17: ...plate 414725 04 1 414725 11 1 414725 13 1 414725 15 1 414725 15 1 10 Bearing 000136X0123 2 000136X0123 2 000136X0123 2 000136X0123 2 000136X0123 2 11 Spacer 000153X0874 8 000153X0874 8 000153X0874 8 000153X0874 8 000153X0874 8 12 External snap ring 000139X0037 2 000139X0037 2 000139X0037 2 000139X0037 2 000139X0037 2 13 Bearing locknut 000114X0007 2 000114X0007 2 000114X0007 2 000114X0007 2 000114...

Страница 18: ...EATON Torque Limiting Coupling Installation Operation and Maintenance Manual E MEQD II002 E September 2015 18 Revisions ...

Страница 19: ...EATON Torque Limiting Coupling Installation Operation and Maintenance Manual E MEQD II002 E September 2015 19 Notes ...

Страница 20: ...n Hydraulics Group USA Airflex Products 9919 Clinton Road Cleveland Ohio 44144 USA Tel 216 281 2211 Fax 216 281 3890 www eaton com airflex Eaton Eaton Hydraulics Group China Airflex Products 281 Fa Sai Road WaiGaoQiao Free Trade Zone Shanghai 200131 China Tel 86 21 5048 4811 Fax 86 21 5048 4911 ...

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