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EATON Hydraulics  

70160 Variable Displacement Piston Pump Repair Information E-PUPI-TS005-E  June 2004

Model 70160

18

Lubricate and install the

thrustplate over the input shaft
assembly and into the camplate.
The thrustplate must rest firmly in
its pocket located in the camplate.

19

Reassemble the rotating kit

assembly by first aligning the
splines in the pivot with the splines
in the block. Install the pivot on the
block assembly pins (see Figure 47).

20

Use a small socket or similar

tool to help retain the pivot in the
centered position. Lubricate and
install the spider and piston
assemblies onto the pivot and
pistons into the piston block
assembly (see Figure 48).

21

Hold the housing assembly in

the vertical position then carefully
install the rotating kit by first
aligning with the splines on the
input shaft. With splines aligned,
install the rotating kit into the
pump housing (see Figure 50). Use
caution to ensure all parts are kept
in their proper position.

22

With the rotating kit installed,

reposition the housing assembly in
the input shaft down position and
install a new housing gasket (see
Figure 50).

23

Lightly coat the backplate side

of the valve plate with petroleum
jelly for retention during assembly.
Install the valve plate over the
needle bearing, aligning the small
slot on the outside of the valve
plate with the dowel pin in the
backplate (see Figure 51).

24

Carefully install the backplate

assembly by aligning it with the
dowel pins located in the pump
housing. Use caution not to
dislodge the valve plate (see Figure 54).

25

Align the spline of the

gerotor’s inner ring, then lubricate
and install the inner ring and outer
ring over the input shaft and onto
the backplate assembly (see Figure
53).

Note: Before installing the charge pump adaptor plate, offset
the outer ring of the geroter as
shown.

26

With the gerotor assembly

installed, install new o-ring into
charge pump adapter plate and
place adapter onto backplate over
gerotor. Retain with cap screws.
Torque cap screws to 25 N•m [18.5
lbf•ft] (see Figure 54).

27

Install the two high pressure

relief valves. Torque valves 128,8
to 142,4 Nm [95 to105 lb-ft] (see
Figure 55).

29

Lubricate and reassemble the

bypass valve assembly. Install the
bypass valve into the backplate.
Torque valve to 30,5

±

2 Nm

[22.5

±

1.5 lb-ft] (see Figure 56).

30

Coat the charge pressure

poppet with petroleum jelly and
place poppet onto spring and install
into the adapter plate (see Figure
57).

31

Install the hollow charge

pressure relief valve retainer into
the adapter plate. Torque retainer
to 6,8 to 9,5 Nm [5 to 7 lb-ft].

32

Lubricate and install the o-ring

on the cover plate or gear pump.
Install the cover plate or gear pump
and two cap screws. Torque cap screws to 36,6 to 40 Nm [27
to 31 lb-ft].

The Model 70160 or 78162 variable displacement pump is now
ready for test and reinstallation.

Figure 48

Figure 49

Figure 51

Figure 54

Figure 55

Figure 56

Figure 57

Repair Information

 - Reassembly

Figure 47

Figure 50

Figure 52

Figure 53

Содержание 70160

Страница 1: ...Model 70160 Variable Displacement Piston Pump Repair Information EN 801...

Страница 2: ...emove the pump from the application Cleanliness is extremely important Clean the port areas thoroughly before disconnecting the hydraulic lines Plug the pump ports and cover the open hydraulic lines i...

Страница 3: ...mounting flange A Product Number Description 70160 Single Piston Pump 78162 Single Piston Pump with Gear Pump 78161 Tandem Piston Pumps 78163 Tandem Piston Pumps with Gear Pump B Sequential Numbering...

Страница 4: ...n below is typical of a righthand rotation pump 30 3 1 Press Fit 6 5 4 1 Shaft assembly for rear pump of tandem Shaft assembly for single pump or front pump of tandem 1 7 7 8 8 8 8 9 10 10 9 10 10 11...

Страница 5: ...0160 Parts Drawing 2 2 1 2 2 26 26 27 27 28 28 37 37 K4 4 2 1 2 2 26 26 19 2 27A 27B 28A 55 1 49 55 2 55 3 55 4 49 1 55 55 5 37 35 36 55 1 55 55 2 55 4 55 5 49 49 1 34 34 1 32 K2 1 K2 2 K2 3 32 K3 1 3...

Страница 6: ...Sub Assembly 24 1 Coverplate Sub Assembly 26 2 Dowel Pin 27 2 Cap Screws 5 16 18 50 8 mm 2 in Long 27A 2 Cap Screws 5 16 18 82 6 mm 3 25 in Long 27B 2 Cap Screws 5 16 18 88 9 mm 3 5 in Long 28 2 Cap...

Страница 7: ...18 mm I D 097 in Dia x 755 in I D Mounting Kits K1 1 Tandem Piston Pump Mounting Kit K1 1 1 35T Coupler 36 8 mm 1 45 in long K1 2 1 O ring 1 59 mm Dia x 101 6 mm ID 0625 in Dia x 4 in ID K1 3 2 Cap Sc...

Страница 8: ...of the standard or high pressure type The 6 9 to 10 3 bar 100 to 150 PSI standard spring and poppet are shown on the bottom and the optional high pressure 13 7 to 20 7 bar 200 to 300 PSI spring and po...

Страница 9: ...mbly Note This valve plate may have stuck to the backplate assembly that was previously removed 22 Valveplate directional rotation CW or CCW is identified by the location of the metering slots located...

Страница 10: ...tion the pump assembly to remove opposite cover plate The bearing cup in this cover plate is press fit and not removable Repeat steps 30 through 31 32b Remove the slip fit bearing on the non control a...

Страница 11: ...nformation manual for number 8 Place the bearing cup into trunnion cover over the crush ring or shims see Figure 40 9 Lubricate and install the o ring seal into counter bore of housing see Figure 41 1...

Страница 12: ...arefully install the backplate assembly by aligning it with the dowel pins located in the pump housing Use caution not to dislodge the valve plate see Figure 54 25 Align the spline of the gerotor s in...

Страница 13: ...ission problems Match the transmission symptoms with the problem statements and follow the action steps shown in the box diagrams This will provide help in correcting minor problems eliminating unnece...

Страница 14: ...Level in Reservoir Fill to Proper Level Defective Below Level Repair or Replace Check System Pressure Reduce System Load High OK 9 Inspect Charge Relief Valve OK 11 Inspect Charge Pump 13 Inspect Moto...

Страница 15: ...ace Symptom Operates in One Direction Only Inspect Servo Control If used OK OK OK 2 7 Defective Repair or Replace Inspect Motor 12 Replace Clogged Check Charge Pressure 10 Low OK Inspect Pump Bypass V...

Страница 16: ...Charge Relief Valve OK 11 Inspect Charge Pump 13 Inspect Motor 12 Inspect Inlet Screen or Filter Replace Clogged OK 8 Check Charge Pressure 10 Low OK OK Replace Pump Motor Inspect Servo Control If use...

Страница 17: ...i L i i L V i v v iV i V i 6 i v v i i i i i L V L i i iV 6 i v v i i v i n iV i V ii i v i V i V ii v i i i i L L V i i i V i i V i iV i i i ii v i v V v i i i L V i i v i i iv i i iV i i i ii v i v...

Страница 18: ...t off the fuel flow to the injectors and turn the engine over for 15 seconds 5 Replace the coil wire or return the fuel flow to the injectors Place the transmission unit in the neutral position start...

Страница 19: ...19 EATON Hydraulics 70160 Variable Displacement Piston Pump Repair Information E PUPI TS005 E June 2004 Model 70160 Notes...

Страница 20: ...Eaton 14615 Lone Oak Road Eden Prairie MN 55344 USA Tel 952 937 9800 Fax 952 974 7722 www hydraulics eaton com Eaton Dr Reckeweg Str 1 D 76532 Baden Baden Germany Tel 49 7221 682 0 Fax 49 7221 682 788...

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