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Before commencing the installation

• Disconnect the power supply of the device. 

• Ensure that devices cannot be accidentally retriggered.

• Verify isolation from the supply.

• Ground and short-circuit.

• Cover or enclose neighbouring units that are live. 

• Follow the engineering instructions (IL) of the device 

concerned.

• Only suitably qualified personnel in accordance with 

EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/
system.

• Before installation and before touching the device ensure 

that you are free of electrostatic charge. 

• The functional earth (FE) must be connected to the 

protective earth (PE) or to the potential equalizing.
The system installer is responsible for implementing this 
connection.

• Connecting cables and signal lines should be installed so 

that inductive or capacitive interference do not impair the 
automation functions.

• Install automation devices and related operating elements 

in such a way that they are well protected against uninten-
tional operation.

• Suitable safety hardware and software measures should 

be implemented for the I/O connection so that a cable or 
wire breakage on the signal side does not result in 
undefined states in the automation device.

• Ensure a reliable electrical isolation of the low voltage for 

the 24 V supply. Only use power supply units complying 
with IEC 60364-4-41 or HD 384.4.41 S2 (VDE 0100 part 410).

• Deviations of the mains voltage from the nominal value 

must not exceed the tolerance limits given in the technical 
data, otherwise this may cause malfunction and 
dangerous operation.

• Emergency-Stop devices complying with IEC/EN 60204-1 

must be effective in all operating modes of the automation 
devices. Unlatching the emergency switching off devices 
must not cause restart.

• Built-in devices for enclosures or cabinets must only be 

run and operated in an installed state, desk-top devices or 
portable devices only when the housing is closed.

• Measures should be taken to ensure the proper restart of 

programs interrupted after a voltage dip or failure. This 
should not cause dangerous operating states even for a 
short time. If necessary, emergency switching off devices 
should be implemented.

• Wherever faults in the automation system may cause 

damage to persons or property, external measures must 
be implemented to ensure a safe operating state in the 
event of a fault or malfunction (for example, by means of 
separate limit switches, mechanical interlocks, etc.).

• During operation, and depending on their degree of 

protection, variable frequency drives may have live, 
uninsulated, moving, and/or rotating parts, as well as hot 
surfaces.

• The impermissible removal of the required cover, 

improper installation or incorrect operation of the motor or 
variable frequency drive can cause the failure of the 
device and serious injury and/or material damage.

• Comply with all applicable national accident prevention 

regulations (e.g. BGV A3) when working with energized 
variable frequency drives.

• The electrical installation must be carried out in 

accordance with the relevant regulations (e.g. with regard 
to cable cross sections, fuses, PE).

• All transport, installation, commissioning and mainte-

nance work must only be carried out by trained personnel 
(observe IEC 60364, HD 384 or DIN VDE 0100 and national 
accident prevention regulations).

• If applicable, systems in which variable frequency drives 

are installed must be equipped with additional monitoring 
and protective devices in accordance with the applicable 
safety regulations, e.g., the German Equipment and 
Product Safety Act, accident prevention regulations, etc. 
Making changes to the variable frequency drives by using 
the operating software is allowed.

• Keep all covers and doors closed during operation.

• When designing the machine, the user must incorporate 

mechanisms and measures that limit the consequences of 
a drive controller malfunction or failure (an increase in 
motor speed or the motor?9s sudden stop) so as to prevent 
hazards to people and property, e.g.:

– Additional stand-alone devices for monitoring parame-

ters that are relevant to safety (speed, travel, end 
positions, etc.)

– Electrical and non-electrical safety devices (interlocks 

or mechanical locks) for mechanisms that protect the 
entire system

– Due to the possibility of there being capacitors that are 

still holding a charge, do not touch live device parts or 
terminals immediately after disconnecting the variable 
frequency drives from the supply voltage. Heed the 
corresponding labels on the variable frequency drives

Eaton Industries

G

mbH

Safety instructions

Danger!
Dangerous electrical voltage!

Содержание 118700

Страница 1: ...Manual ESR5 NO 21 24VAC DC Safety relay 12 19 MN049007EN ...

Страница 2: ...ual All editions of this document other than those in German language are translations of the original operating manual 1 Edition 2019 publication date 12 19 See revision protocol in the About this manual chapter 2019 by Eaton Industries GmbH 53105 Bonn Germany Editor René Wiegand All rights including those of translation reserved No part of this manual may be reproduced stored in a retrieval syst...

Страница 3: ...mation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc During operation and depending on their degree of protection variable frequency drives may have live uninsulated moving and or rotating parts as well as hot surfa...

Страница 4: ......

Страница 5: ... 0 4 1 Risk of material damage 4 0 4 2 Hazard warnings of personal injury 4 0 4 3 Tips 4 0 5 Ordering data 4 1 Safety notes 5 2 Description 7 3 Operating and indication elements 8 4 Basic circuit diagram 9 5 Derating 10 6 Diagnostics 11 7 Application examples 12 7 1 Single channel emergency stop monitoring 12 7 2 Two channel safety door monitoring 13 8 Technical data 14 9 Glossary 17 ...

Страница 6: ...2 ESR5 NO 21 24VAC DC 12 19 MN049007EN www eaton com ...

Страница 7: ...manual is intended for qualified personnel installing operating and maintaining the ESR5 NO 21 24VAC DC safety relay 0 3 Additional documents For further information see the following documentation Instruction leaflet IL05013027Z2018_06 Publication date Page Keyword new modified deleted 12 19 First edition CAUTION Installation requires a qualified electrician WARNING Make sure you always use the l...

Страница 8: ...personal injury 0 4 3 Tips 0 5 Ordering data ESR5 NO 21 24VAC DC safety relay Catalog No 118700 CAUTION Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situations that may possibly cause slight injury WARNING Warns of the possibility of hazardous situations that could result in serious injury or even death DANGER Warns of hazardous situations that resul...

Страница 9: ...covers must not be removed when operating electrical switching devices WARNING Danger due to faulty devices The devices may be damaged following an error and correct operation can no longer be ensured In the event of an error replace the device immediately Repairs to the device especially if the housing must be opened may only be carried out by the manufacturer or authorized per sons Otherwise the...

Страница 10: ...utomatic or manual start circuit PSR ESM4 only Depending on the external wiring up to category 4 PL e according to EN ISO 13849 1 or SILCL 3 according to EN 62061 can be achieved The safety relay is equipped with two enabling current paths and one signal ing current path that drop out without delay according to stop category 0 Features Emergency stop and safety door monitoring Suitable up to categ...

Страница 11: ...indicator green K2 f LED status indicator green K1 g LED status indicator green IN1 2 h LED status indicator green Power i A1 A2 supply voltage connection j S11 S12 S21 S22 input circuits k S33 S34 start circuit activating circuit APPR O VAL S 1 3 2 3 3 1 1 4 2 4 3 2 E S R 5 N O 2 1 2 4 V A C D C 3 1 1 3 1 4 3 2 2 3 2 4 A 1 S 3 4 S 3 3 S 1 1 S 1 2 S 2 1 S 2 2 A 2 P o w e r I N 1 2 K 1 K 2 LISTED I...

Страница 12: ...m Designation Explanation A1 A2 Safety relay input voltage S11 S12 Input circuit 1 S21 S22 Input circuit 2 S33 S34 Start circuit 13 14 Undelayed enabling current path 1 23 24 Undelayed enabling current path 2 31 32 Signaling current path Logic IN 1 2 A1 S11S33S34S12 13 23 31 K1 K2 A2 S21 S22 14 24 32 24VDC 24V AC DC Power ...

Страница 13: ...5 Derating ESR5 NO 21 24VAC DC 12 19 MN049007EN www eaton com 9 5 Derating Figure 3 Derating curve T A C I A TH 2 2 10 20 30 40 0 10 20 30 40 50 60 0 45 55 50 60 70 80 32 72 ...

Страница 14: ...oo low Adjust supply voltage Cross circuit Between both enable circuits S11 S12 and S21 S22 E g for emergency stop Remove cross circuit Short circuit Between contact points A1 and A2 Remove short circuit Between S11 and S12 Fault detection on next demand Between S21 and S22 Fault detection on next demand Fault with internal cause Enable contact s of K1 faulty Replace safety relays Enable contact s...

Страница 15: ...s 7 1 Single channel emergency stop monitoring Manual monitored start Suitable up to category 1 PL c EN ISO 13849 1 SILCL 1 EN 62061 Figure 4 Single channel emergency stop monitoring a Emergency stop K3 S2 M N L1 L S1 A1 13 23 31 A2 S33 S34 14 24 32 ESR5 NO 21 24VAC DC GND K3 M Reset S11 S12 S21 S22 ...

Страница 16: ...matic start Cross circuiting detection Monitoring of external contactors Suitable up to category 4 PL e EN ISO 13849 1 SILCL 3 EN 62061 Figure 5 Two channel safety door monitoring K3 K4 M A1 23 13 31 A2 24 14 32 ESR5 NO 21 24VAC DC M N L1 L K4 K3 K4 K3 B1 B2 13 21 14 22 S33 S34 GND S11 S12 S21 S22 open closed Safety door ...

Страница 17: ...hs 1 signaling current path Contact material AgSnO2 0 2 μm Au Minimum switching voltage 15 V AC DC Maximum switching voltage 250 V AC DC Limiting continuous current 6 A N O contact Maximum inrush current 6 A Inrush current minimum 25 mA Sq Total current ITH 2 I1 2 I2 2 I3 2 72 A2 see derating curve Figure 3 page 9 Interrupting rating ohmic load max 144 W 24 V DC τ 0 ms 288 W 48 V DC τ 0 ms 77 W 11...

Страница 18: ...on increased insulation Pollution degree 2 Surge voltage category III Dimensions W x H x D 22 5 x 99 x 114 5 mm Connection data Conductor cross section solid 0 2 mm2 2 5 mm2 Conductor cross section stranded 0 2 mm2 2 5 mm2 Conductor cross section AWG kcmil 24 12 Stripping length 7 mm Ambient conditions Ambient temperature operation 20 C 55 C Ambient temperature storage transport 40 C 70 C Max perm...

Страница 19: ...eaton com 15 Safety parameters for IEC 61508 Low demand1 SIL 3 MTTFd 19629 years PFDavg 1 37 x 10 4 Proof test interval 66 months Safety characteristic data according to EN ISO 138491 Category 4 Performance Level e CCF Passed 1 Valid up to 8760 cycles per year ...

Страница 20: ...nic transmit and receive elements which detects the diffuse reflection of optical radiation generated in the device by an object located in a protective field specified in two dimensions Cat Category Classification of the resistance to faults according to EN ISO 13849 1 CCF Common cause failure DC Diagnostic coverage ESPE Electro sensitive protective equipment Mission Time TM Duration of use MTTF ...

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