background image

SET UP:

•  Clamp the lower edge of the Bead Roller Frame in a minimum 4" 

(6" & larger strongly recommended) vise with the Roller Tensioning 
Bolt toward the top (

Fig A

). and tighten vice securely. Note: It is 

helpful to use a vise with a swiveling base, since you will be able 
to rotate it as needed to maintain a comfortable position while 
working a panel.

•  Slip the 1" [25mm] broached hole in the Crank Handle over the 

large 1" [25mm] drive end of the Lower Shaft, align set screw 
with the fl at on the shaft and tighten with a 10mm wrench (not 
included) (

Fig B

).

LAYOUT & PLANNING:

•  Using a suitable marker, draw the pattern or shape you want 

to form with beads right on the panel. We recommend using a 
T-square and straightedge or long ruler for straight lines (

Fig C

). 

For curves, use a circle or radius template.

• 

Work carefully & lay out your design lines as neatly as possible. 

•  When forming beads, be sure to work from the inside of the piece 

toward the outside. The bead roller shrinks metal and if you 
work from the outside toward the center, the bead you previously 
formed will be distorted and the entire piece may warp.

•  Plan out how you will need to turn and move the panel while 

creating the pattern to avoid having to start and stop in the middle 
of a line. 

•  A little time taken at this stage will make the rest of the job go that 

much more easily and help avoid mistakes.

Fig. A

Fig. A

Tensioning 
Bolt

Bearing 
Blocks

Bearing 
Blocks

Fig. B

Fig. B

Fig. C

Fig. C

Содержание Bead Roller

Страница 1: ...EASTWOOD BEAD ROLLER INSTRUCTIONS Item 28187 ...

Страница 2: ...ce for maximum accuracy SAFETY INFORMATION WARNING THIS TOOL HAS ROTATING ROLLERS AND GEARS WITH AMPLIFIED LEVERAGE WHICH CAN QUICKLY CAUSE SEVERE INJURY KEEP FINGERS AND HANDS AWAY FROM MOVING PARTS WHEN OPERATING READ INSTRUCTIONS Read this entire manual before set up and use Keep this manual in a safe location as it will be necessary to refer to it often WARNING Wear work gloves and protective ...

Страница 3: ...t to form with beads right on the panel We recommend using a T square and straightedge or long ruler for straight lines Fig C For curves use a circle or radius template Work carefully lay out your design lines as neatly as possible When forming beads be sure to work from the inside of the piece toward the outside The bead roller shrinks metal and if you work from the outside toward the center the ...

Страница 4: ...l between them Center the Upper Female Mandrel Die groove over the previously drawn pattern line then slide the Upper Roller Shaft and Bearing Block down in place against the metal workpiece panel Fig F Draw down the Roller Tensioning Bolt finger tight check alignment with your drawn line then tighten several additional turns with a 10mm wrench not included Fig G Caution Do Not Over tighten as thi...

Страница 5: ...th a 19mm wrench not included Pull the workpiece panel from between the dies and admire your work FORMING CURVES The trick to forming curves with the bead roller is careful coordination between your helper cranking the handle and you moving the metal workpiece slowly through the dies while turning it through the curve all at the same time It is critical to producing a good job that you keep the gu...

Страница 6: ...nd remove the 2 Mandrel Die Cap Screw Bolts Fig L Loosen the 4mm Mandrel Die setscrews with a 4mm hex key not included Fig M Pull the Mandrel Dies from the shafts Fig N MANDREL DIE INSTALLATION Raise the upper shaft slightly and slide the Mandrel Dies onto the shaft ends Be sure to align the set screws with the flats of the shafts Use care to align the machined grooves or offsets of the Mandrel Di...

Страница 7: ...ess of all hardware Check operation for binding Lubricate Bearing Blocks through the Zerk fittings periodically with medium bodied chassis grease Add grease to the drive gears OPTIONAL METALWORKING ITEMS 28060P The available Adjustable Guide Fence guides along the edge of a metal panel and allows you to make straight line beads perfectly straight and parallel 51088 Shrinker Stretcher Set 13475 Eas...

Отзывы: