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15

OPERATING THE MIG 180 WELDER

OVERLOAD PROTECTION

The Eastwood MIG 180 Welder is equipped with an overload protection. This device will protect the Welder if the duty cycle is exceeded. If the output is exceeded, the 
breaker will trip, the RED Overtemp Indicator will illuminate and cut off the power supply to the drive motor and MIG Gun although the fan will still run to cool the unit. 
This protection circuit must be reset manually by switching the unit back ON. Before restarting the unit allow the Welder to cool for a minimum of 15 minutes or until 
the RED Overtemp Indicator goes out. 

ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH! 

• 

Improper use of an electric Welder can cause electric shock, injury and death! Read all precautions described in the Welder Manual 
to reduce the possibility of electric shock.

• 

Disconnect Welder from power supply before assembly, disassembly or maintenance of the MIG Gun, contact tip and when installing 
or removing nozzles. 

• 

Always wear dry, protective clothing and leather welding gloves and insulated footwear. Use suitable clothing made from durable 
flame-resistant material to protect your skin. 

• 

Always operate the Welder in a clean, dry, and well ventilated area. Do not operate the Welder in humid, wet, rainy, or poorly  
ventilated areas.

• 

The electrode and work (or ground) circuits are electrically “hot” when the Welder is on. Do not allow these “hot” parts to come  
in contact with your bare skin or wet clothing.

• 

Separate yourself from the welding circuit by using insulating mats to prevent contact from the work surface.

• 

Be sure that the work piece is properly supported and grounded prior to beginning an electric welding operation.

• 

Always attach the ground clamp to the piece to be welded and as close to the weld area as possible. This will give the least  
resistance and best weld.

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION! 

• 

Electric welding produces sparks which can be discharged considerable distances at high velocity igniting flammable or exploding 
vapors and materials.  
-  DO NOT operate electric arc Welder in areas where flammable or explosive vapors are present. 
-  DO NOT use near combustible surfaces. Remove all flammable items within 35 feet of the welding area.

• 

Always keep a fire extinguisher nearby while welding.

• 

Use welding blankets to protect painted and or flammable surfaces; rubber weather-stripping, dash boards, engines, etc.

• 

If other persons or pets are in the area of welding, use welding screens to protect bystanders from sparks.

ELECTROMAGNETIC FIELDS CAN BE A HEALTH HAZARD! 

• 

The electromagnetic field that is generated during arc welding may interfere with various electrical and electronic devices such  
as cardiac pacemakers. Anyone using such devices should consult with their physician prior to performing any electric welding 
operations.

• 

Exposure to electromagnetic fields while welding may have other health effects which are not known.

ARC RAYS CAN BURN! 

• 

Arc rays produce intense ultraviolet radiation which can burn exposed skin and cause eye damage. Use a shield with the proper  
filter (a minimum of #11) to protect your eyes from sparks and the rays of the arc when welding or when observing open arc welding 
(see ANSI Z49.1 and Z87.1 for safety standards).

• 

Use suitable clothing made from durable flame-resistant material to protect your skin. 

• 

If other persons or pets are in the area of welding, use welding screens to protect bystanders from sparks and arc rays.

Содержание 33990

Страница 1: ...MIG 180 WELDER WITH SPOOL GUN ASSEMBLY AND OPERATING INSTRUCTIONS Item 33990...

Страница 2: ...oramic Welding Helmet Eastwood 30 Gal 1 9 HP Compressor Eastwood XL View Welding Helmet Eastwood Lg View Welding Helmet Eastwood Auto Darkening Helmet Concours 2 HVLP Paint Gun Items not covered under...

Страница 3: ...5 15P Adapter Cord F ACCESSORIES FIG B 1 Handheld Welding Face Shield G 1 Shield Lens H 1 Shield Handle J 1 Shield Handle Retaining Plug K 1 Hammer Brush L 1 0 030 Contact Tip M 1 0 035 Contact Tip N...

Страница 4: ...der can be switched back on To increase the duty cycle turn down the Voltage Output control Going above 130 Amps will yield a lower Duty Cycle SPECIFICATIONS Wire Type Solid Stainless Flux Core Alumin...

Страница 5: ...on the labeling and all other information provided with this product READ INSTRUCTIONS Thoroughly read and understand this manual before using Save for future reference ELECTRIC SHOCK CAN CAUSE INJUR...

Страница 6: ...er organs Use enough ventilation and or exhaust at the arc to keep fumes and gases from your breathing area Use an OSHA approved respirator when welding in confined spaces or where there is inadequate...

Страница 7: ...re and after the welding process Be aware of all power tool safety warnings FIRST AID If exposed to excessive fumes move to an area with fresh air Follow safety information on wire manufacturer s Safe...

Страница 8: ...lect 2T Basic 2 step operation of short welding Depress trigger and hold it in Arc begins and shielding gas flows Release trigger arc and shielding gas flow stops 4T 4 step operation of long welding l...

Страница 9: ...ielding Gas Connection h ON OFF Switch FIG 3 FIG 3 f f g g h h FIG 4 FIG 4 SIDE INTERIOR PANEL FIG 4 a MIG Gun Cable Gas Connection Socket i Wire Spool Spindle j Wire Feed Tube k Wire Drive Roller l W...

Страница 10: ...ection Socket a of the Drive Motor Assembly FIG 7 Plug the Brass Body End of the MIG Gun Cable Assembly B into the designated MIG Gun Cable Gas Connection Socket a FIG 8 seating it fully and firmly IM...

Страница 11: ...n the gas bottle When welding the valve on the bottle should always be fully open Close it when done welding to avoid loss of gas To order parts and supplies 800 343 9353 eastwood com 11 BUILDUP OF GA...

Страница 12: ...he Spool Retaining Wingnut then place the 8 Spool Adaptor in a safe place if it is needed in the future FIG 10 DO NOT unravel wire at this point SETTING THE WIRE TENSION ADJUSTER To set the tension on...

Страница 13: ...of welding wire and straighten the welding wire approximately 3 0 long 7 Thread the welding wire feeding from the underside of the spool and forward through the Guide Tube then over the wire Drive Rol...

Страница 14: ...r has twin grooves to accommodate both 0 023 6mm and 0 030 0 035 0 8mm 0 9mm wire The MIG 180 Drive Roller is factory set and up ready to use 0 030 0 8mm solid wire IMPORTANT NOTE In this position the...

Страница 15: ...properly supported and grounded prior to beginning an electric welding operation Always attach the ground clamp to the piece to be welded and as close to the weld area as possible This will give the...

Страница 16: ...afety warnings SHIELDING GAS FLOW ADJUSTMENT After connecting the Shielding Gas Regulator the gas flow rate needs to be adjusted so that the proper amount of Shielding Gas is flowing over the weld If...

Страница 17: ...pool Gun Selector located on the Front Panel by pressing the Button to select to the MIG Gun Mode FIG 17 Depress the Welding Gun trigger pointing the welding gun away from your body or anyone else the...

Страница 18: ...there It is essential to keep moving around to spread out the heat making sure not to get one section too hot warping the metal Once the entire weld has been completed allow the metal to cool If nece...

Страница 19: ...it fully and firmly IMPORTANT NOTE The Brass Body End of the Spool Gun Hose Wire Cable MUST BE fully seated against the base of the Cable Gas Connection Socket or gas may either leak or not be able to...

Страница 20: ...4 When the Welder settings and technique have been dialed in the spray arc transfer should create a hissing sound and little or no spatter Once positioned the trigger can be pulled and the weld starte...

Страница 21: ...between two pieces where the edges are being joined TEE WELD is a joint between two pieces where one is perpendicular to the other CORNER WELD is a joint between two pieces that meet at or near perpe...

Страница 22: ...Leave Power Switch on allowing cooling fan to run for 15 minutes cooling welder then re try MIG Spool Gun Selector not set on Spool Gun when attempting to use Spool Gun Set MIG Spool Gun Selector to...

Страница 23: ...tip for one of correct size or new condition Shielding Gas Not Flowing Out of MIG Gun Gas regulator not opened enough Open gas flow knob further to allow more gas through Gas cylinder empty Refill wel...

Страница 24: ...ottstown PA 19464 USA 800 343 9353 eastwood com ACCESSORIES CONSUMABLE ITEMS 20317 0 023 Contact Tips 5 Pack 20318 0 030 Contact Tips 5 Pack 30651 0 035 Contact Tips 5 Pack 20572 Nozzle 20281 MIG Cons...

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