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Eastwood Technical Assistance: 800.343.9353  >>  [email protected]

CHECKING HYDRAULIC FLUID LEVEL

The Eastwood Hydraulic Tubing Bender comes pre-filled with 10W Hydraulic Oil. Before 
initial operation, it is important to verify that the level is correct and that no fluid was 
lost during shipping.

1. 

Verify the Power Switch Cover is shut, preventing operation.

2. 

Disconnect the Bender from power supply.

3. 

Remove the Oil Fill Plug/Dipstick from the upper front area of the Oil Reservoir 

(FIG 4)

.

4. 

Check oil level by observing the line on the Dipstick. The oil level is 100% full 
when it is at the line.

5. 

If oil is not present on the Dipstick, a quality 10W Hydraulic Oil (not included) 
must be added until it is present and at or below the line.

6. 

Replace Oil Fill Plug/Dipstick and tighten securely. 

ATTACH DEGREE PLATE

•  Locate the Degree Plate 

[D]

 under the Lower Frame Plate, align the 2 holes in the 

Degree Plate with those in the Lower Frame Plate and fasten with two M8 Bolts 

[E]

 and Lock washers 

[F] (FIG 5)

.

FIG. 4

  Use only a high quality, 10w hydraulic oil. DO NOT use motor oil, 

transmission fluid or any other type of oil or fluid material.

FIG. 5

D

E

F

✓

✓

✓

✓

Содержание 22199

Страница 1: ...HYDRAULIC TUBING BENDER INSTRUCTIONS Item 22199 Tubing Bender Dies sold separately ...

Страница 2: ... Flexible Pointer G 1 2 Long x Ø 7 8 U Strap Pin H 1 3 Long x Ø 7 8 U Strap Pin J 1 4 25 Long x Ø 7 8 Die Drive Pin K 1 5 35 Long x Ø 7 8 Follow Block Pin L 1 5 5 Long x Ø 1 Pivot Pin M installed 2 30mm I D x 40mm O D Replacement Hydraulic Cylinder Seals N 2 20mm I D x 30mm O D Replacement Hydraulic Cylinder Seals P 1 55mm O D x 3 00mm Replacement O Ring Seal R 1 24mm O D x 3 25mm Replacement O Ri...

Страница 3: ...voided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury SAFETY INFORMATION The following explanations are displayed in this manual on the labeling and on all other information provided with this product SPECIFICATIONS Motor Horsepower Power Requirements Power Cord Hydraulic Fluid Type Hydraulic Cylinder Bore Hydraulic Cylinder Stroke Maxim...

Страница 4: ...on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair cloth...

Страница 5: ...ow for safe handling of various lengths of tubing Excessive resistance while operating could indicate a defect with the workpiece material or broken or damaged Tubing Bender components To avoid injury stop work immediately and inspect workpiece material for nicks dents welds excessive scale or remaining coatings Clean or repair as necessary or discard and begin with a new piece Also inspect Tubing...

Страница 6: ...Oil Reservoir FIG 4 4 Check oil level by observing the line on the Dipstick The oil level is 100 full when it is at the line 5 If oil is not present on the Dipstick a quality 10W Hydraulic Oil not included must be added until it is present and at or below the line 6 Replace Oil Fill Plug Dipstick and tighten securely ATTACH DEGREE PLATE Locate the Degree Plate D under the Lower Frame Plate align t...

Страница 7: ... Set the corresponding sized Die Follow Bar included with Die Set between the upper and lower fixed and moveable arms then add the 5 35 Long x Ø 7 8 Fol low Block Pin L in the appropriate holes in the Fixed Arms to retain it FIG 9 Drop the 4 25 Long x Ø 7 8 Die Drive Pin K through the hole in the outer Die edge closest to the U Clamp that aligns with ones in the moveable drive arms FIG 10 NOTE If ...

Страница 8: ...or damage to the Bender occurs DO NOT USE until proper repairs are made The Eastwood Hydraulic Tubing Bender was specifically designed to be operated by one person only Never have one person operate the lever while one handles the material workpiece or serious injury could occur Injury or property damage could occur from being struck by moving workpiece material Before beginning work be sure the s...

Страница 9: ...ce and avoid creating possible dents or damage Begin exerting carefully modulated downward pressure on the Actuator Handle to take up any lash and eliminate looseness then set the Pointer to indicate 0 on the Degree Plate FIG 15 Slowly and steadily apply downward pressure on the Actuator Handle to create a curved bend in the workpiece FIG 14 FIG 15 FIG 16 Approx 40 to 45 of tube bending angle is p...

Страница 10: ...ow Pin alignment As previously slowly and steadily push downward on the Bender Handle continu ing to further bend the workpiece tubing Watch the position of the Pointer on the Degree Wheel carefully as the desired bend angle is approached FIG 19 To achieve more bending range as needed the above steps may need to be repeated until the desired bend angle is reached FIG 20 There will be a certain amo...

Страница 11: ...e following figures are representative of the average linear amount of tubing required for a given size and the bend radius it will yield 90 for 120 Dies and 180 for 240 Dies Please note the final tubing length is dependent upon the particular wall thickness diameter and hardness of the tubing used These figures are for the Length of the bend portion only as measured at the centerline of the tubin...

Страница 12: ...o Hydraulic Pump Motor Check 120 VAC input plug connection Check for tripped circuit breaker The Pump Motor operates on a 15 Amp Minimum circuit Motor Runs Too Slow Develops Low Power Excessive voltage drop due to under sized and or too long of an extension cord used Extension cords not recommended If necessary use only 14 Gauge or larger cord and limit length to 25 Cylinder Stops Before Bend is C...

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