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Eastwood Technical Assistance: 800.544.5118  >>  [email protected]

To order parts and supplies: 800.345.1178  >>  eastwood.com 

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The 

EASTWOOD PLASMA CUTTING GUIDE

 was specifi cally designed to fi t the 

Eastwood Versa Cut 

Plasma Cutter.

 This cutting guide will also work on other torches with a 0.95” (24mm) Nozzle. 

It allows for easy cutting of straight lines, curves, radii, and circles. 

WARNINGS

•  Read Plasma Cutter’s Instruction Manual before attempting to use.
•  DO NOT use without protective gloves, and long sleeve shirt or jacket.
•  Protect lower legs and feet when using plasma cutter from heavy slag and sparks.
•  Always use a minimum Shade 5 lens for eye protection.

SET-UP AND OPERATION

ATTACHMENT TO TORCH

1.

  Turn OFF and unplug 

Plasma Cutter before 
proceeding.

2.

  Determine the top and 

bottom of the plasma 
cutter guide by referring 
to Fig. 1.

3.

  Insert the torch into the 

cutting guide and tighten 
the 2.5mm set screw to 
secure the cutting guide to 
the torch.

STRAIGHT LINE CUTTING

1.

  To confi gure the Eastwood 

Plasma Cutting Guide 
for Straight Line cutting, 
remove the rod assembly 
from the Cutting Guide.

2.

  Install the cutting guide 

onto the torch as shown 
in Fig. 2. 

 NOTE:

 If the nozzle of the 

torch is hitting the work 
piece, the cutting guide is 
installed upside down.

3.

  Align the wheels and torch 

in the direction you would 
like to make the cut and 
lock the Cutting Guide from 
rotating by tightening the set screw with a 2mm Allen wrench.

Fig. 1

Fig. 1

Fig. 3

Fig. 3

Fig. 2

Fig. 2

4.

  Measure and mark your material with a permanent or metal marker. This should be easy to see 

so that it can be followed during the cutting process. 

5.

  Line up your nozzle on the torch with your markings and begin cutting by rolling the cutting 

guide across the surface. It is best to look where you’re heading while cutting rather than 
directly in front of the cutting guide to achieve the straightest line possible.

CIRCLES AND RADII

1.

  To confi gure the Eastwood Plasma Cutting Guide for Circles and radii cutting, install the rod 

along with the center point mount (Fig. 3). Tighten the rod by threading into the cutting guide 
and then secure by tightening the jam nut.

2.

  Determine the center point of your arc or circle and mark the piece of metal.

3.

  There are 2 ways to mount the cutting guide to the center point:

a.

  Use a center punch and mark the center point of the arc and place the tapered point of the 

center point mount into the punch mark.

b.

  Drill a 3/16” hole at the center point. Remove the thumb screw in the center point mount 

and install through the metal being cut. Make sure to put the spring on the underside of the 
piece being cut to keep tension on the center point mount.

4.

  Once the cutting guide is centered, make a practice pass with the torch to determine the best 

starting point of the cut. It is ideal to make the cut in one smooth motion without stopping the 
cut; determine the best starting point to achieve this.

5.

  Once a starting point has been determined, the cut can be made; your speed of travel will 

depend on your output Amp setting as well as your material thickness.

6.

  When fi nished making the cut of the arc or circle the piece will either fall out or still be attached 

to the cutting guide depending on the center mounting method used.

2.5mm 
torch 
set screw

2mm cutting guide set screw

Direction 
of cut

Plasma torch 
installed

Smaller diameter ring faces up

Jam nut

Thumb screw

Rod assembly

Center point mount

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