EASTERN INSTRUMENTS CENTRIFEEDER ELECTRONICS Скачать руководство пользователя страница 21

21 

Phone:(910)

 

392

2490

 

Fax:

 

(910)

 

392

2123

 

416

 

Landmark

 

Drive

 

Wilmington,

 

NC

 

28412

 

www.easterninstruments.com

 

Vibratory

 

Scaling

 

 

NOTE:

 

These

 

parameters

 

are

 

typically

 

set

 

up

 

at

 

factory

 

and

 

should

 

not

 

need

 

adjustment.

 

 

There

 

is

 

a

 

minimum

 

acceleration

 

required

 

for

 

product

 

in

 

the

 

vibratory

 

tray

 

to

 

begin

 

moving.

  

There

 

is

 

also,

 

a

 

maximum

 

acceleration

 

limit

 

specified

 

by

 

the

 

manufacturer

 

that

 

if

 

exceeded

 

can

 

cause

 

poor

 

short

 

term

 

flow.

  

The

 

scaling

 

of

 

the

 

acceleration

 

of

 

the

 

Vibratory

 

Conveyor

 

allows

 

the

 

limits

 

of

 

the

 

system

 

to

 

be

 

set.

   

 

Normally,

 

a

 

0%

 

control

 

out

 

signal

 

in

 

a

 

4

20

 

mA

 

system

 

is

 

4

 

mA,

 

while

 

100%

 

control

 

out

 

is

 

20

 

mA.

 

If

 

the

 

minimum

 

acceleration

 

required

 

to

 

move

 

product

 

in

 

the

 

tray

 

is

 

not

 

achieved

 

until

 

20%

 

control

 

out

 

(7.2

 

mA),

 

for

 

example,

 

then

 

a

 

control

 

out

 

signal

 

between

 

0%

 

and

 

20%

 

will

 

not

 

affect

 

the

 

flow

 

signal.

  

This

 

means

 

that

 

the

 

flow

 

rate

 

will

 

be

 

zero

 

until

 

the

 

control

 

out

 

is

 

greater

 

than

 

20%

 

which

 

complicates

 

the

 

ability

 

of

 

the

 

controller

 

to

 

maintain

 

the

 

desired

 

flow

 

rate.

  

Although

 

vibratory

 

scaling

 

is

 

typically

 

performed

 

at

 

the

 

factory,

 

if

 

scaling

 

in

 

the

 

field

 

is

 

re

quired,

 

please

 

follow

 

the

 

below

 

steps:

 

 

1.

 

From

 

the

 

Main

 

TOP

 

Menu,

 

press

 

the

 

ADV

 

Advanced

 

Control

 

Button

 

and

 

then

 

press

 

the

 

Control

 

Modifications

 

Button.

   

Finally,

 

press

 

the

 

Vibratory

 

Scaling

 

Button

 

so

 

that

 

you

 

are

 

on

 

the

 

page

 

to

 

the

 

right.

 

2.

 

From

 

the

 

ADV.VIB.SCALE

 

Page,

 

you

 

can

 

set

 

both

 

the

 

Vibra

tory

 

Minimum

 

Control

 

Out

 

as

 

well

 

as

 

the

 

Vibratory

 

Maximum

 

Control

 

Out.

 

 

Determining

 

the

 

Vibratory

 

Minimum

 

Control

 

Out

 

 

The

 

Vibratory

 

Minimum

 

Control

 

Out

 

is

 

determined

 

by

 

when

 

product

 

begins

 

to

 

move

 

on

 

the

 

Vibratory

 

Conveyor.

  

Once

 

product

 

begins

 

to

 

move

 

on

 

the

 

conveyor

 

(only

 

slightly)

 

record

 

the

 

output

 

(as

 

a

 

percentage

 

of

 

full

 

scale)

 

by

 

pressing

 

the

 

Vibratory

 

Minimum

 

CO

 

Button

 

and

 

enter

ing

 

it

 

via

 

the

 

numeric

 

keypad.

 

 

Determining

 

the

 

Vibratory

 

Maximum

 

Control

 

Out

 

 

The

 

Vibratory

 

Maximum

 

Control

 

Out

 

is

 

determined

 

by

 

the

 

amount

 

of

 

product

 

that

 

is

 

able

 

to

 

move

 

through

 

the

 

system.

  

Set

 

the

 

maximum

 

Control

 

Out

 

to

 

100%

 

and

 

see

 

if

 

full

 

scale

 

is

 

ex

ceeded

 

as

 

product

 

runs

 

through

 

the

 

meter.

  

If

 

full

 

scale

 

is

 

exceeded,

 

then

 

the

 

Maximum

 

Con

trol

 

Out

 

should

 

be

 

lowered

 

until

 

the

 

flow

 

rate

 

no

 

longer

 

exceeds

 

full

 

scale.

   

The

 

Vibratory

 

Maximum

 

Control

 

Out

 

can

 

be

 

entered

 

in

 

a

 

similar

 

manner

 

as

 

the

 

Vibratory

 

Minimum

 

Control

 

Out

 

as

 

described

 

above.

   

Содержание CENTRIFEEDER ELECTRONICS

Страница 1: ...Drive Wilmington NC 28412 www easterninstruments com CENTRIFEEDER ELECTRONICS FOR USE WITH CENTRIFEEDER with Integrated Vibratory Control REV 4 16 ADDENDUM VERSION 8 5 0 SOFTWARE Copyright 2011 Easter...

Страница 2: ...Remote Electronics Cable at the Meter Module 12 Wiring the Customer Connections 13 Customer Connections Outputs 14 Wiring the Remote Electronics Cable 16 Wiring the Vibratory Drive 17 Connecting Power...

Страница 3: ...ion for your hands when servicing or maintaining your CentriFlow Meter The electrical panel digital electronics should be closed and the safety latch engaged at all times except during installation or...

Страница 4: ...a control valve and does not act as an isolation valve A secondary isola tion valve is recommended to be installed before the Cen triFeeder s control valve in order to isolate the CentriFeeder from f...

Страница 5: ...e CentriFeeder Meter The cables should be cut to the exact length required Do not coil the cables It is required that the Remote Electronics Cable be run through its own grounded metallic conduit conn...

Страница 6: ...6 Phone 910 392 2490 Fax 910 392 2123 416 Landmark Drive Wilmington NC 28412 www easterninstruments com Electronics Enclosure Dimensional Drawing...

Страница 7: ...Digital CentriFlow Electronics DCE Power Supply Alarm Relay Power Connections with Knife Disconnects and the Customer Connections HMI OPERATING TOOL POWER SUPPLY BACK PLANE NEMA 4 CARBON STEEL ENCLOS...

Страница 8: ...lmington NC 28412 www easterninstruments com Phone 910 392 2490 Fax 910 392 2123 416 Landmark Drive Wilmington NC 28412 www easterninstruments com Identifying Your Components CentriFeeder VIB HOPPER V...

Страница 9: ...Below is a detailed description of the LED Display LED DISPLAY CHART A Closer Look at Your HMI SOFT KEYS 1 4 MENU SOFT KEY TOUCH SCREEN LED DISPLAY LED ACTIVITY INDICATION RED TOP FLASHING Unit is in...

Страница 10: ...rical Information The following DCE digital signals are phototransistor out puts Frequency Flow Rate Proportional Rate The Internal DCE Schematic to the right shows the Rate Output However all digital...

Страница 11: ...ww easterninstruments com A separate Earth Ground Wire 14 gauge is required to be connected to the meter module This ground wire is required for operator safety and for proper operation This ground mu...

Страница 12: ...he Digital Electronics portion of this manual PLEASE NOTE The Electronics Cable MUST be run through grounded metallic conduit If your Electronics Cable has an Amphenol Connector on one end we would re...

Страница 13: ...elay N O OUT 4 20 mA Loop 4 20 mA Loop EARTH GROUND N C Normally Closed N O Normally Open Remote Reset Zero Switch Input Remote Reset Zero Switch Input Remote Start Switch Input Remote Stop Switch Inp...

Страница 14: ...spond to a Flow Rate of 12 4 20 4 x 300 150 lb min or 50 of the Electronic Full Scale Flow Rate Since this output is directly related to the Electronic Full Scale Flow Rate any change in Calibration t...

Страница 15: ...te output is customer supplied power 24V local power is also available Using the local power however results in a loss of isolation This Totalizing Pulse Output will output a Voltage Pulse that is rel...

Страница 16: ...eparate Wire Ground Terminal 9 Conductor Cable N A Red Wire Black Wire Green Black Wire White Wire Blue Wire Red Black Wire White Black Wire Green Wire Temperature N A Gold Wire Gold Wire 74 Wiring th...

Страница 17: ...made to the Bottom of the Terminal Blocks Vibratory Drive You must wire the Vibratory Conveyor to the Electronics Controller by attaching the wire from the Vibratory Conveyor provided to the Customer...

Страница 18: ...FF AT SUPPLY CIRCUIT BREAKER BEFORE WIRING THE POWER TO YOUR DIGITAL ELECTRONICS PACKAGE VAC ONLY can be connected to the Power terminals illustrated below The VAC power is then converted to 24 Vdc th...

Страница 19: ...on your digital electronics open the Digital Electronics Enclosure and depress the breaker pushbuttons located on the VAC Power wiring connections as shown below Close the Digital Electronics Enclosu...

Страница 20: ...top button on the lower left side of the screen The diagram of the valve meter A graphical representation of the valve and meter are seen on the center right of the screen and information relating to...

Страница 21: ...f scaling in the field is re quired please follow the below steps 1 From the Main TOP Menu press the ADV Advanced Control Button and then press the Control Modifications Button Finally press the Vibra...

Страница 22: ...L SET ADVANCED CONTROL SETTINGS TINGS NOTE These parameters are typically set up at factory and should not need adjustment Your Advanced Control Settings can all be accessed via the TOP ADV Page by pr...

Страница 23: ...t Point will switch from 10 ton hr to 12 5 ton hr in 1 second and from 10 ton hr to 15 ton hr in 2 seconds Scalable Time Proportioning Not used in conjunction with the CentriFeeder with Vibratory Cont...

Страница 24: ...sured using two different units PV and Volts The difference between the two scales is the Dynamic CAL multiplier The nomi nal value is five 5 this value equates to multiplying by one Before beginning...

Страница 25: ...the Test Weight hangs freely from the Calibration Stud It is also good practice to allow the Test Weight to become stable and movement free before proceeding Step 7 Press the CALs Button located on t...

Страница 26: ...e captured after it leaves the Pan Section of the meter if the installation allows or at some other point in the flow path after it has been measured by the CentriFlow Meter The closer the capture poi...

Страница 27: ...weight in the YELLOW block Actual next to the value automatically entered in STEP 4 Press the YELLOW box to bring up a numeric keypad After entering the value press the NEXT RUN Button to prepare for...

Страница 28: ...an be seen on the left side of the page while the current Dynamic calibration can be seen on the right side of the screen If you would like to change your current settings with the settings that you c...

Страница 29: ...page press the ALARM Button Details of this page can be found in the HMI Screen Guide in this manual Step 2 You will now be on the I O ALARM page Details of this page can be found in the HMI Screen G...

Страница 30: ...ic keypad and the Target Rate can be changed The maximum value that can be used is Full Scale which is displayed in a dark Blue highlight Step 7 Now return to the I O ALARM page Make sure that the blu...

Страница 31: ...tep 1 From the TOP I O page press the ALARM Button Details of this page can be found in the HMI Screen Guide in this manual Step 2 You will now be on the I O ALARM page Details of this page can be fou...

Страница 32: ...for your options You should now be on the I O WEIGHT OUT page More infor mation on the two types of Weight Output Pulse and Latch can be found on the I O WEIGHT OUT page in the Screen Guide section o...

Страница 33: ...icient error to prevent the desired accuracy Zero drift may occur due to product buildup on the pan temperature changes and other factors Generally this is not a problem since the user may zero the me...

Страница 34: ...ered down while a write is in progress the Compact Flash card may be cor rupted Data is being written to the Compact Flash card when the middle yellow LED light on the front of the HMI panel is flashi...

Страница 35: ...onfigura tion to flash Press Yes to save the configu ration settings Restore Settings This allows you to restore the saved configuration settings in the event that your settings have been changed on t...

Страница 36: ...ss and Subnet Mask for the Digital Electronics has been factory set as IP Address 192 168 2 90 Mask 255 255 255 0 NOTE IF YOUR CENTRIFEEDER WAS SUPPLIED AS PART OF A LARGER SYSTEM OR MULTIPLE UNIT SYS...

Страница 37: ...creen on the Digital Electronics itself In this way all of the features of the HMI can be accessed and used remotely View Logs Selecting the View Logs option allows access to the log files stored on t...

Страница 38: ...he calibrated full scale measurement The two units Volts and PV are mathemati cally related by the CALd multiplier The RATE column indicates the flow rate in the mass and time units chosen The final c...

Страница 39: ...Data This option is not used DATE TIME EVENT ZERO CALs CALd RANGE INHIBIT FILTER CWratio Full Scale 6 2 2009 14 47 54 Power On 7FEF 10D0 2710 4 2 14 180 10000 6 2 2009 14 49 08 zero 7FDC 10D0 2710 4...

Страница 40: ...IP Address to your HMI and then to instruct your PLC to accept the signal through your Ethernet connection Step 1 Install your Ethernet Cable into the RJ45 connection Ethernet NIC on the back of your...

Страница 41: ...diagram above is a screen capture from RSLogix 5000 software See Red Lion Technical Note TNOI17 for a description of the ControlLogix configuration steps Note that the Module Properties as shown abov...

Страница 42: ...tuck is mapped to I Data 9 Commands Transmitted by the PLC to HMI Optional There are 9 output tags O Data 0 O Data 6 As shown in the diagram above Remote Reset Resets the total is mapped to O Data 0 R...

Страница 43: ...C02 09 BIT 7 Valve Free Valve Stuck 0 Free 1 Stuck Description HMI Internal Tag Comments Remote Reset A PB_cntr_reset Resets Totalization 0 normal 1 reset Remote Zero EIP_zero_PV real Zeros the PV Rem...

Страница 44: ...te Control via the PLC Please note that if PLC Communication is enabled data is only transmitted via Ethernet while on the Main Run screen or TOP RUN page bottom right The TOP RUN Screen is accessed e...

Страница 45: ...Please note that three pages require no security authorization to view These pages are the TOP Menu the TOP RUN or Main Display page and the RUN TREND Plotting page All other pages require the entry...

Страница 46: ...PC It is recommended to change your password for security purposes upon entering your system however it is impor tant to remember your password and to write it down and store it in a secure place as...

Страница 47: ...47 Phone 910 392 2490 Fax 910 392 2123 416 Landmark Drive Wilmington NC 28412 www easterninstruments com...

Страница 48: ...48 Phone 910 392 2490 Fax 910 392 2123 416 Landmark Drive Wilmington NC 28412 www easterninstruments com...

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