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EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS---                                                        

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3. 

Store wood in a cool, dry place well away from any source of flame or heat.  If stored outside, keep the 

 

fuel  covered  to  protect  from  rain  or  snow.    If  stored  inside,  fuel  should  be  kept  in  a  covered  metal 

 

container  at  least  6  inches  above  the  floor.    Keep  paper,  rags  and  other  easily  ignited  materials  away 

 

from wood fuel.  Refer to NFPA 96 for wood storage procedures. 

 

4. 

At least at the end of each shift the area around the unit must be thoroughly cleaned of all wood, wood 

 

shavings, embers, ashes and other refuse.  All mats (if present, mats must be non-combustible) must be 

 

picked up and carefully swept along with the floor during this clean up.  After clean up around the unit,  

 

brooms should be thoroughly wet down to extinguish hot coals, then stored well away from combustible 

 

materials. 

 
5. 

Creosote - Formation and need for removal 

 
 

When  wood  is  burned  slowly,  it  produces  tar  and  other  organic  vapors,  which  combine  with  expelled 

 

moisture  to  form  creosote.    The  creosote  vapors  condense  in  the  relatively  cool  oven  flue  and  exhaust 

 

hood of duct, particularly a slow burning fire.  As a result, creosote residue accumulates on the flue lining 

 

and exhaust hood.  When ignited, this creosote makes an extremely hot fire. 

 

 

The  oven  flue,  exhaust  duct  and  power  ventilator  should  be  inspected  at  least  twice  monthly  during 

 

normal use to determine if creosote buildup has occurred.  If creosote and/or grease has accumulated, it 

 

should  be  removed  to  reduce  the  risk  of  fire.    Experienced  chimney  and  duct  servicing  personnel  who 

 

are qualified in the removal of both creosote and grease from flues and ducts should be contracted to do 

 

the  inspection  and  cleaning.    The  inspection  and  cleaning  schedule  must  be  adjusted  as  needed  to 

 

prevent  the  buildup  of  creosote  and/or  grease.  More  frequent  inspections  and  cleanings  are  indicated 

 

when  excessive  buildup  occurs  between  regular  inspections.    The  rate  of  accumulation  can  increase 

 

whenever  1)  there  is  a  change  in  the  use  of  the  oven  2)  when  the  type  or  moisture  content  of  the 

 

firewood changes 3) when other variables change. 

 

 

The oven, exhaust hood and grease filters should be cleaned on a daily basis.  The Grease filters can be 

 

removed  and  cleaned  in  a  dishwasher  or  sink.    Refer  to  the  NFPA  96  requirements  and  the  Exhaust 

 

Hood or Grease Duct manufacturer's instructions for inspection, maintenance and cleaning of the venting 

 

system. 

 

DO NOT CLEAN UNIT, HOOD OR VENT WHILE HOT OR WHILE OVEN IS BEING FIRED. 

 

6. 

The entire unit and vent system should be inspected frequently for proper fit, operation and soundness of 

 

parts.  If any malfunctioning parts, leakage, deterioration, or other problems are noted, contact your 

 

dealer to inspect and repair the unit, or qualified ventilation repair service to inspect and repair the vent 

 

system.  DO NOT OPERATE THE UNIT IF  INSTALLED OR FUNCTIONING IMPROPERLY. 

 

7. 

All maintenance must be performed by qualified personnel. 

 

8. 

Refer to NFPA 96 for procedures for inspection, cleaning and maintenance for solid fuel cooking. 

 
9. 

SERVICE OF OVEN TEMP. MONITORING EQUIPMENT 

 

A) 

Replace with Temp. gauge rated 6-14 VDC, Temp. range -580F to 9320F.  (Ex. Tech    

 

 

Instrumentation Model D-35) 

 

B) 

Replace AC adapter with U.L. listed plug-in class 2 transformer rated input 120 VAC, 60 HZ,  

 

 

9 Watts, output 9 VDC, 200 Ma. 

 

C) 

Replace Thermocouple with a metal sheathed Type-"K" thermocouple, Min. 6 ft.

 

 

10.  Save these instructions for future reference. 

 

 

 

 

 

Содержание 160-PAGW

Страница 1: ...ELEPHONE 800 840 4915 818 553 1134 FAX 818 553 1133 www earthstoneovens com e mail info earthstoneovens com A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES AIR SPACES TO COMBUSTIBLE MATERIALS IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS 12 4 2017 ...

Страница 2: ...de in addition to the information in this installation guide Table of contents Page Instructions for moving and lifting oven Parts list 1 Installation procedures written portion 2 5 Required clearances and air gaps 6 Exhausting 4 10 Operating instructions 11 12 Maintenance instructions 12 13 Type I Exhaust Hood Diagram 14 Clearance Information 15 Combustion air intake installation 16 17 Firing Ins...

Страница 3: ...lace forks through inside of tube steel supports legs and position under horizontal tube steel members Slowly lift and move oven as needed See dia A 2 USING A PALLET JACK Determine if pallet jack capacity is sufficient to lift oven 4500 lb for models 90 110 and 6000 lb for models 120 130 and 160 Prior to lifting make sure pallet jack is long enough to reach both horizontal angles at lower end of s...

Страница 4: ...RE ASSEMBLED INSTALLATION INSTRUCTIONS U L LISTED 1 LIST OF SUPPLIED ITEMS OVEN ADDITIONAL ITEMS CAST ALUMINUM DOOR DIAL TEMPERATURE GAUGE FOR WOOD FIRE OVENS DIGITAL THERMOMETER FOR GAS AND GAS WOOD OVENS TRAINING VIDEO ...

Страница 5: ...is also necessary for connecting the exhaust fan All construction must comply with local building codes There are some portions of these instructions which are more restrictive than the building codes Whichever is most restrictive must be followed The diagram below indicates the minimum floor space required ALL DIMENSIONS ARE TO OUTSIDE FACE OF STEEL ENCLOSURE OUTSIDE DIMENSIONS MODEL 90 50 DIA TH...

Страница 6: ...ith hearth is restricted to pizzas and bread products only Refer to manufacture for other foods 3 The manual recommends the use of untreated wood only no more than four pieces at a time 4 Burn in conditioning instructions are provided on page 30 and are to be followed prior to initial use unless burn in is conducted by the manufacturer 5 Field applied enclosures paint brickwork panels or other con...

Страница 7: ... AIR SPACES WITH INSULATION OR OTHER MATERIALS A minimum of 3 inches must be maintained between any combustibles and the top of the metal covering over the oven enclosure Refer to Fig 2 3 pg 6 4 Once the oven is in the desired position drill holes for the anchor bolts Min 4 inches deep using the base plates as a guide Insert anchors to fasten oven base plates to concrete floor Fig 17 A pg 8 Use Di...

Страница 8: ... 5 There must be a minimum of 3 inches of clearance between the hood and any combustible surface 6 The exhaust duct is to be constructed as vertical as possible free of offsets and horizontal runs If a horizontal run is needed then refer to the Grease Duct Building Heating Appliance installation section II U L LISTED GREASE DUCT BUILDING HEATING APPLIANCE CHIMNEY INSTALLATION DIRECT VENTING 1 A U ...

Страница 9: ...METER MODEL 60 33 X 32 MODEL 90 50 MODEL 110 58 MODEL 130 70 MODEL 160 86 ALL CLEARANCES SPECIFIED ARE THE MINIMUM REQUIRED AIR SPACES WARNING DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER MATERIALS Any adjacent combustible floor which projects in front of the oven opening must be a minimum of 30 inches away from each side of the door opening and 36 inches from the front of the door ope...

Страница 10: ...EARTHSTONE OVENS PRE ASSEMBLED INSTALLATION INSTRUCTIONS 7 GREASE HOOD Commercial use only FIGURE 16 ...

Страница 11: ...D INSTALLATION INSTRUCTIONS 8 ALL COMMERCIAL MODELS 10 37 22 OVERALL EXHAUST HOOD DIMENSIONS ARE MINIMUMS SECTION FIGURE 17 4 to 6 conc Floor slab Embed 4 min Oven stand Base plate Dia Anchors Coat with Simpson s epoxy FIGURE 17 A ...

Страница 12: ...ALLED PER ITS INSTALLATION INSTRUCTIONS CONTACT LOCAL AUTHORITY HAVING JURISDICTION REGARDING FIRE RATED DUCT SHAFT NOTE OTHER U L LISTED SYSTEMS MAY BE SUBSTITUTED FOR THE METALBESTOS SYSTEM DEPICTED IN THIS DIAGRAM TO MAINTAIN THE U L LISTING OF THE OVEN THE SYSTEM MUST BE A U L LISTED GREASE DUCT WHICH IS ALSO A U L LISTED BUILDING HEATING APPLIANCE CHIMNEY INSTALLED IN ACCORDANCE WITH THE MANU...

Страница 13: ... CONTACT LOCALAU THORITY HAVING JURISD ICTI ON REGARDING FIRE RATED DUCT SHAFT NOTE OTHER U L LISTED SYSTEMS MAY BE SUBSTITUTED FOR THE METALBESTOS SYSTEM DEPICTED IN T HIS DIAGRAM TO MAINTAIN THE U L LISTING OF THE OVEN THE SYSTEM MUST BE A U L LI STED GREASE DUCT WHICH IS ALSO A U L LISTED BUILDING HEATING APPLI ANCE CHIMNEY INSTALLED IN ACCORDAN CE WITH THE MANUFACT URER S GREASE DUCT INSTALLAT...

Страница 14: ...IN FRONT OF DOOR OPENING SLIDE DOOR OUT 2 3 INCHES FROM OPENING AND THEN WAIT 15 SECONDS BEFORE REMOVING DOOR COMPLETELY FLARE UPS CAN OCCUR WHEN DOOR IS OPENED SUDDENLY KEEP FACE AND HANDS AWAY FROM DOOR OPENING 3 Burn only seasoned or dried untreated solid wood fuel in the oven DO NOT BURN OTHER FUELS IN THE OVEN DO NOT BURN CHARCOALS COALS TRASH GARBAGE OR MANUFACTURED LOGS PROCESSED SOLID FUEL...

Страница 15: ...hed cooking spread remaining embers on the floor of the oven hearth Close door against door opening This will clean the oven floor 9 CAUTION Many structure fires have resulted when a fire has been left unattended for an extended period of time such as when Banking a fire for a long overnight burn This oven is intended for attended operation only Trained personnel must attend and closely supervise ...

Страница 16: ...e and grease from flues and ducts should be contracted to do the inspection and cleaning The inspection and cleaning schedule must be adjusted as needed to prevent the buildup of creosote and or grease More frequent inspections and cleanings are indicated when excessive buildup occurs between regular inspections The rate of accumulation can increase whenever 1 there is a change in the use of the o...

Страница 17: ...OMBINED WITH EXHAUST SYSTEMS SERVING OTHER NON SOLID FUEL COOKING EQUIPMENT Grease filters must be placed at the rear of the hood and must be of the steel baffle type No mesh filters Front of hood must be at least 10 inches from the front of the oven face Face of the filter must be 42 inches from oven hearth per UMC or 48 inches per NFPA 96 Sides of the hood must extend a min of 6 inches to either...

Страница 18: ...may cause negative pressure servicing proper operation If this area is to be covered with a facade it must be of a non combustable material Temperature gauge and On off switch can be extended to attach over facade 1 inch minimum clearance to combustibles Facade Flue Collar Models 90 and 110 6 inch diameter Models 130 and 160 8 inch diameter Any adjacent combustible floor which projects in front of...

Страница 19: ...ning needed for combustion air Only one intake should be installed located in the front or back of oven Gas Burner system Air flow Roof False Ceiling Air flow Air flow 24 x24 opening needed for combustion air Only one intake should be Gas Burner system Air flow Improper Installation 1 No air intake opening for burner Roof Ceiling Air flow Air flow Air flow Blocked air intake In this case a 24 x24 ...

Страница 20: ...e below where the gas burner is located The air underneath will travel towards the air flow above creating a suction which will force the gas flame downwards To prevent this a non combustable lid must be placed above the oven 3 Altered airflow from air intake in a separate room with low pressure Roof Ceiling Air flow Air flow Air Intake Air Intake Air flow Air flow to oven is altered as air moves ...

Страница 21: ... 18 Expansion cracks due to the refractory mass are normal in the front entrance and on any interior surface This will not effect the performance efficiency and longevity of the oven in any way NOTICE Cut view of inside oven Dome Wall pieces Expansion crack ...

Страница 22: ...inch to 1 inch in diameter and 12 to 18 inches in length Split 2 x 4 s will also work great to start a fire Place a fire starter in the middle of the hearth You can then start to place your kindling on top of the fire starter in a teepee format You can also use a larger piece of wood about 2 3 inches in diameter as a support for the kindling Light the fire starter Once the fire is burning well you...

Страница 23: ... is used daily Model 160 6 8 hours 2 3 hours if oven is used daily Larger ovens such as the 130 and 160 used in restaurants will heat much faster after the first initial heat up The large mass needs at least 2 3 days of firing in order for the heat to be fully absorbed into the stone Temperature gauge should read at least above 600F for proper baking of pizzas Thinner pizzas usually require higher...

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