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71

REV23 4.14.15

TT10-12 4TNV98T

A

XLE

- F

RONT

AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE CONT.

(1) Due to engineering change by Dana axles. Your tug may have either a 30 or 35 tooth shaft and joint assembly.
All tugs with continental engines will have 909218-7 (35 tooth). It may be necessary for you to count the teeth on
your shaft and joint assembly to correctly identify the part you require.

(2) Note—If cotter pin cannot be installed after minimum torque is attained, the nut must be advanced until cot-
ter pin can be installed.

(3) When replacing steering knuckles be sure that upon installation your steering cylinders (see pages 48-51) must
be adjusted so when in full turn to the right and then full turn to the left the cylinder does not pull steering arm
more than 3/16 of an inch. If you have any questions please call Eagle Tugs technical department.

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Содержание TT Series

Страница 1: ...REV23 4 14 15 TT10 12 4TNV98T EAGLE TUGS Parts and Service Manual Vehicle Types TT 10 TT 12 Engine Type Yanmar Turbo Diesel 4TNV98T Tier II Tier III Engine Models...

Страница 2: ...2 REV23 4 14 15 TT10 12 4TNV98T This page was intentionally left blank...

Страница 3: ...nformation on the Eagle Warranty and procedure as well as information pertaining to the safe operation of your Eagle product please see the Eagle Operations Manual that was also included with your veh...

Страница 4: ...4 REV23 4 14 15 TT10 12 4TNV98T This page was intentionally left blank...

Страница 5: ...r II Tier III Engines 20 Cylinder Block Assembly Yanmar Tier II Engine 22 Cylinder Block Assembly Yanmar Tier III Engine 24 Crankshaft Piston Yanmar Tier II Engine 26 Crankshaft Piston Yanmar Tier III...

Страница 6: ...bly 98 Hydraulic Assist Schematic 101 FUEL SYSTEM 102 Fuel System Yanmar Tier II Tier III 102 Fuel Injection Pump Yanmar Tier II 104 Fuel Injection Lines Nozzle Yanmar Tier II 105 Fuel Injection Pump...

Страница 7: ...ator Presence Circuit Wiring Diagram 142 Cab Option Wiring Diagram 142 LIGHTS ELECTRICAL 144 Headlights taillights Spotlight Assembly 144 OTHER ASSEMBLIES 146 Body Seat Assembly 146 WHEELS TIRES 147 W...

Страница 8: ...ON This information can be found on the tractor s I D Plate located on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the en...

Страница 9: ...RMATION Please read the Eagle Tugs warranty statement available on our website carefully When contacting Eagle Tugs for warranty or parts service please have the following information ready Tractor mo...

Страница 10: ...lick on the Industrial Engine link Enter the registration information in the necessary fields AUTHORIZED YANMAR DISTRIBUTOR INFORMATION The Yanmar Distributor Information can be found on the Yanmar we...

Страница 11: ...11 REV23 4 14 15 TT10 12 4TNV98T WARRANTY...

Страница 12: ...ng on the equipment To avoid injury always remove rings watches loose hanging jewelry and loose clothing before beginning to work on the equipment Tie long hair securely behind the head Keep hands and...

Страница 13: ...NES PLEASE BE SURE TO CHECK THE HEADING ON EACH PAGE TO SEE IF THE PARTS REFERENCED ARE FOR A YANMAR TIER II DIESEL OR YANMAR TIER III DIESEL ALL PAGES WITHOUT THE ABOVE IN THE DESCRIPTION DENOTE PART...

Страница 14: ...4 5 5 5 8 0 10 0 12 5 15 5 21 25 Thread Size x Pitch mm Tightening Torque STANDARDTORQUE CHART Note Torque values shown in this manual are for clean non lubricated fasteners unless otherwise specified...

Страница 15: ...01790 1 OIL SEAL TIER III 17 41HN28 3 ADJ PLATE DOWEL PINS 3 8 X 2 5 18 TMD27B00521 4TNV 1 ENGINE PLATE 19 129940 77010 1 HIGH OUTPUT STARTER 20 26116 120302 2 BOLT M12 X 30 PLATED 21 A TT4 00011 2 E...

Страница 16: ...2 1 BOLT M8 X 25 PLATED 4 119810 77340 1 BOLT ADJUSTING 5 129900 77330 1 ADJUSTER BRACKET ALTERNATOR 40 AMP 6 129423 77200 1 ALTERNATOR 40 AMP BLUE IDTAG 7 119643 66900 1 DIODE 8 119650 77910 1 RELAY...

Страница 17: ...3 26106 080222 1 BOLT M8 X 22 PLATED55 AMP ALT 3 26014 080252 2 STUD80 AMP ALT 4 129972 77341 1 BOLT ADJUSTING 5 129972 77330 1 ADJUSTER BRACKET 55 AMP ALT 5 129900 77330 1 ADJUSTER BRACKET 80 AMP AL...

Страница 18: ...0 5 NPN 1 92 SPACER 6 26306 100002 1 M10 1 5 LOCK NUT 7 26014 080252 1 BOLT M8 1 25 x 45 PLATED 8 26106 080222 1 BOLT ADJUSTING 9 129900 77330 1 ADJUSTING BRACKET 10 A TT8 00362 1 ALTERNATOR BELT NOT...

Страница 19: ...130 5 NPN 2 5 16 FLAT WASHER 6 119940 77270 1 SPACER 7 26306 100002 1 M10 1 5 LOCK NUT 8 9440 1 ALTERNATOR BELT NOT SHOWN 9 119810 77340 1 BOLT M8 X 22 PLATED 10 26014 080252 1 BOLT ADJUSTING 11 12997...

Страница 20: ...20 REV23 4 14 15 TT10 12 4TNV98T HEAD COVER ASSEMBLY YANMAR TIER II TIER III 1 2 3 13 5 4 6 7 8 9 10 11 12 14 7 6 15 16 POWER TRAIN...

Страница 21: ...24160 11360 4 KNOB 7 24311 000120 4 O RING 1A P12 0 8 119640 61400 1 PLUG 9 129907 11310 1 HEAD COVER GASKET 10 129907 03070 1 BAFFLE 11 129907 03010 1 BAFFLE PLATE 12 22857 500100 6 SCREW 5 X 10 TAPI...

Страница 22: ...22 REV23 4 14 15 TT10 12 4TNV98T CYLINDER BLOCK ASSEMBLY YANMAR TIER II DIESEL 1 2 3 4 3 5 6 7 8 4 4 9 3 3 10 11 12 POWER TRAIN...

Страница 23: ...T 3 8 SCREW 5 129907 01190 1 SPACER 6 129900 02930 2 BEARING ASSY THRUST 6 129900 02940 2 BEARING ASSY THRUST O S 025 7 729900 02800 5 MAIN BEARING SET 7 129900 02340 5 MAIN BEARING SET O S 025 8 1299...

Страница 24: ...24 REV23 4 14 15 TT10 12 4TNV98T 1 2 3 4 3 10 5 6 7 4 8 3 3 4 9 4 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER III DIESEL...

Страница 25: ...G 30 4 23876 030000 3 PLUG PT 3 8 SCREW 5 129900 02931 2 BEARING ASSY THRUST 5 129900 02941 2 BEARING ASSY THRUST O S 025 6 729900 02801 5 MAIN BEARING SET 6 129900 02341 5 MAIN BEARING SET O S 025 7...

Страница 26: ...26 REV23 4 14 15 TT10 12 4TNV98T CRANKSHAFT PISTON YANMAR TIER II DIESEL 1 2 3 4 5 6 7 9 10 11 12 13 14 15 8 16 17 18 POWER TRAIN...

Страница 27: ...910 4 BUSH PISTON PIN 6 129900 23600 4 BEARING ASSY CRANKCASE PIN STANDARD 6 129900 23610 4 BEARING PIN O S 025 7 129900 23200 8 BOLT ROD 8 129900 23000 4 CONNECTING RODASSY 9 121850 21680 1 BOLT V PU...

Страница 28: ...28 REV23 4 14 15 TT10 12 4TNV98T CRANKSHAFT PISTON YANMAR TIER III DIESEL 1 2 3 4 5 6 7 9 10 11 12 13 14 15 8 16 17 18 POWER TRAIN...

Страница 29: ...23911 4 BUSH PISTON PIN 6 129900 23601 4 BEARING ASSY CRANKCASEPIN STANDARD 6 129900 23611 4 BEARING PIN O S 025 7 129900 23200 8 BOLT ROD 8 129900 23001 4 CONNECTING RODASSY 9 129916 21610 1 BOLT V P...

Страница 30: ...30 REV23 4 14 15 TT10 12 4TNV98T CAMSHAFT DRIVING GEAR YANMAR TIER II DIESEL 1 2 1 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 POWER TRAIN...

Страница 31: ...MSHAFT 8 129907 14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5 7 9 26106 080162 2 BOLT M8 X 16 PLATED 10 26106 080552 3 BOLT M8 X 55 PLATED 11 123900 25060 1 SHAFT GEAR IDLE 12 129150 25920 1 BUSH IDLEGEA...

Страница 32: ...32 REV23 4 14 15 TT10 12 4TNV98T CAMSHAFT DRIVING GEAR YANMAR TIER III DIESEL 1 2 1 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 POWER TRAIN...

Страница 33: ...SHAFT 8 129907 14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5 7 9 26106 080162 2 BOLT M8 X 16 PLATED 10 26106 080552 3 BOLT M8 X 55 PLATED 11 123900 25060 1 SHAFT GEAR IDLE 12 129150 25920 1 BUSH IDLE GEA...

Страница 34: ...52 3 BOLT M8 X 25 PLATED 2 24341 000480 1 O RING 1A S 48 0 3 26106 060252 10 BOLT M6 X 25 PLATED 4 23887 120002 1 PLUG M12 HEX 5 22190 120000 1 SEAL WASHER 12 BOLT 6 158560 61050 1 GASKET 7 158553 617...

Страница 35: ...III Item Part Number Qty Description 1 122916 01790 1 SEAL 2 977770 01212 1 GASKET LIQUID 3 26106 080122 16 BOLT M8 X 12 PLATED 4 119640 01640 1 DRAIN PLUG 5 22190 220002 1 SEAL WASHER 22S 6 129916 01...

Страница 36: ...36 REV23 4 14 15 TT10 12 4TNV98T LUBE OIL SYSTEM YANMAR TIER II TIER III POWER TRAIN 2 1 3 4 5 6 7 5 9 10 11 12 13 5 15 16 5 14 17 18 19 20 21 8 22...

Страница 37: ...3100 1 BOLT OIL COOLER 12 129908 33100 1 BRACKET OIL COOLER TIER II 12 129908 33101 1 BRACKET OIL COOLER TIER III 13 24321 000600 1 O RING 1A G 60 0 14 121750 59890 1 CLAMP 140 15 123910 49610 1 TUBE...

Страница 38: ...38 REV23 4 14 15 TT10 12 4TNV98T LUBE OIL LINES YANMAR TIER II POWER TRAIN 2 1 3 4 4 5 6 8 6 7 6 8 10 5 9 11 12 13 6 14 7 15 6 8 6 7 6 6 17 19 21 20 TURBO CHARGER 18 17 16 22 23 BOLTS TO HEAD...

Страница 39: ...6 7 9 129907 39061 1 PIPE ASSY INCL ITEM 10 10 123907 39500 1 SUPPORT 11 22351 030010 4 SPRING PIN 3 X 10 12 119000 39650 4 NOZZLE PISTON JET 13 129908 39410 4 CHECK VALVE ASSY 14 129930 39050 1 PIPE...

Страница 40: ...40 REV23 4 14 15 TT10 12 4TNV98T LUBE OIL LINES YANMAR TIER III POWER TRAIN 2 1 3 4 5 6 7 10 11 12 13 5 15 16 14 17 18 19 20 21 8 22 4 6 6 6 6 6 6 6 6 6 7 7 9 8 8 15 17 5 BOLTS TO HEAD TURBO CHARGER...

Страница 41: ...0000 3 JOINT BOLT 8 129005 59830 3 BOLT ASSY INCL ITEMS 6 7 9 129927 39060 1 PIPE ASSY INCL ITEM 10 10 123907 39500 1 SUPPORT 11 22351 030010 4 SPRING PIN 3 X 10 12 119000 39650 4 NOZZLE PISTON JET 13...

Страница 42: ...42 REV23 4 14 15 TT10 12 4TNV98T GEAR HOUSING YANMAR TIER II 1 2 3 4 4 5 6 7 8 9 10 12 13 14 15 2 21 16 17 18 19 20 19 7 19 2 22 3 POWER TRAIN 11...

Страница 43: ...BOLT M8 X 16 PLATED 8 129933 01500 1 GEAR HOUSING 9 26216 100302 4 STUD BOLT 10 26306 100002 4 NUT 11 24351 030750 1 PACKING 3075 12 129900 32030 1 O RING P20 13 129900 32040 1 O RING P14 14 124160 01...

Страница 44: ...44 REV23 4 14 15 TT10 12 4TNV98T GEAR HOUSING YANMAR TIER III 1 2 3 4 24 4 5 6 7 8 9 10 11 12 13 14 15 2 3 16 17 18 19 20 21 7 19 2 21 23 22 POWER TRAIN 7...

Страница 45: ...EAR HOUSING 9 26216 100302 4 STUD BOLT 10 26306 100002 4 NUT M10 11 24351 030750 1 PACKING 3075 12 129900 32030 1 O RING P20 13 129900 32040 1 O RING P14 14 124160 01751 1 OIL FILLER CAP 15 24311 0003...

Страница 46: ...R II 1 2 3 4 7 5 6 POWER TRAIN Item Part Number Qty Description 1 139935 18010 1 TURBO CHARGER 2 119131 18320 4 STUDM8X22 3 123901 18080 1 GASKET 4 129472 18090 1 GASKET 5 26306 080002 4 NUT 6 129418...

Страница 47: ...IER III POWER TRAIN 2 3 4 5 6 7 Item Part Number Qty Description 1 129935 18010 1 TURBO CHARGER 2 119131 18320 4 STUDM8X22 3 123901 18080 1 GASKET 4 129472 18090 1 GASKET 5 26306 080002 4 NUT 6 129418...

Страница 48: ...48 REV23 4 14 15 TT10 12 4TNV98T ENGINE GASKETS YANMAR TIER II POWER TRAIN...

Страница 49: ...32040 1 O RING P14 15 129900 42020 1 WATER PUMP GASKET 16 129900 49870 1 CASE GASKET 17 121850 49550 1 THERMOSTAT GASKET 18 121850 77021 1 GASKET 19 121850 49540 1 THERMOSTAT HOUSING GASKET 20 23414 0...

Страница 50: ...50 REV23 4 14 15 TT10 12 4TNV98T POWER TRAIN ENGINE GASKETS YANMAR TIER III DIESEL...

Страница 51: ...29907 12110 1 GASKET INTAKE MANIFOLD 17 129928 13720 1 GASKET 18 119129 77020 1 GASKET 19 121850 77021 1 GASKET 20 129900 13251 1 GASKET EXHAUST MANIFLOLD 21 129928 13410 2 GASKET COOLER 22 129927 138...

Страница 52: ...52 REV23 4 14 15 TT10 12 4TNV98T ENGINE COOLING SYSTEM YANMAR TIER II DIESEL 1 2 3 4 5 6 7 8 9 10 9 11 12 13 14 15 16 8 17 18 19 20 21 22 23 24 22 25 26 27 COOLING SYSTEM 17 9...

Страница 53: ...05582 59150 1 BOLT PIPE JOINT 12 23387 040800 1 JOINT 13 26106 080602 3 BOLT M8 X 60 PLATED 14 26106 060122 2 BOLT M6 X 12 PLATED 15 129907 49730 1 BRACKET 16 121250 44901 1 TEMPERATURE SWITCH 17 323...

Страница 54: ...23 4 14 15 TT10 12 4TNV98T ENGINE COOLING SYSTEM YANMAR TIER III DIESEL COOLING SYSTEM 1 2 3 4 5 6 7 8 9 10 33 11 12 13 14 15 16 5 17 18 19 20 21 22 23 24 28 25 26 27 17 25 25 25 26 26 26 29 30 31 32...

Страница 55: ...0 1 JOINT ASSY INCL ITEM 16 34 14 22190 120002 1 SEAL WASHER 12 15 129927 44900 1 TEMP SENDING UNIT TIER III ONLY 16 23875 030000 2 PLUG PT 3 8 STEEL 17 26106 080552 9 BOLT M8 X 55 PLATED 18 A TT8 003...

Страница 56: ...3 6 8 7 16 13 15 23 9 1 18 19 20 17 12 4 4 10 11 14 4 TO TRANSMISSION TO ENGINE INLET TO ENGINE OUTLET 14 21 Fig 1 denotes tugs with copper radiator and coolers and Fig 2 denotes tugs with aluminum ra...

Страница 57: ...3 8 X 80 INCH HYDRAULIC HOSE WK PSI 350 10 NPN 4 4 HOSE CLAMP 11 A TT10 00320 1 COOLANT OUTLET PIPE 12 A TT10 00323 1 1 RADIATOR HOSE 13 A TT4 00316 1 RADIATOR HOSE 14 A TT4 00221 1 2 TRANSMISSION COO...

Страница 58: ...58 REV23 4 14 15 TT10 12 4TNV98T TRANSMISSION TRANSAXLE MOUNTING MISC PARTS ALL TT 4 8 MODELS 9...

Страница 59: ...NMENT 6 SEE NOTE 1 TORQUE CONVERTER 7 A TT4 00419 1 TRANSAXLE SHIFT LEVER MANUAL CONTROL 8 NPN 2 2 2 5 BOLTS 3 BOLT M12X1 75 X 40 SHCS GR 12 9 TOP OF TRANS 1 BOLT M12X1 75 X 35 SHCS GR 12 9 VALVE BODY...

Страница 60: ...60 REV23 4 14 15 TT10 12 4TNV98T TRANSAXLE CASE EXTENTION RETAINER TRANSMISSION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 17...

Страница 61: ...1 SPACER KIT 7 NPN 1 CUP NOT SOLDSEPARATELY 8 6501474 10 SCREW HEX CAP WASH M8 1 25 X 16 9 4659342 1 COVER TRANS END 10 3878447 1 SEAL MANUAL VALVE SHAFT 11 4471573 1 PAN TRANS END 12 6101285 14 SCREW...

Страница 62: ...00201 1 1 TRANSMISSION OUTPUT YOKE SHAFT FRONT 2 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 3 A TT4 00134 1 DRIVE SHAFT SPRING 4 A TT10 00202 2 1 DRIVE SHAFT 5 A TT4 00130 2 ENDYOKE STRAP ANDBO...

Страница 63: ...1 TRANSMISSION OUTPUT YOKE SHAFT REAR 2 A TT4 00134 1 DRIVE SHAFT SPRING 3 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 4 AB TT10D 00130 3 1 DRIVE SHAFT 5 A TT4 00130 2 ENDYOKE STRAP KIT DUAL RE...

Страница 64: ...64 REV23 4 14 15 TT10 12 4TNV98T AXLE FRONT AXLE ASSEMBLY FRONT DRIVE 7 5 7 8 4 5 11 10 9 2 2 3 6 3 7 6 1 12 13 16 14 15 17 18 19...

Страница 65: ...WASHER FLAT 3 8 6 A TT10 00129 4 CLEVIS PIN 7 A TT4 00119 6 WASHER NYLON OBSOLETED 8 NPN 2 THREADED ROD 9 NPN 2 SCREW HEX CAP 3 8 16 X 3 1 2 10 NPN 2 NUT HEX LOCK 3 8 16 11 NPN 2 SCREW HEX CAP 9 16 18...

Страница 66: ...66 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN FRONT DRIVE AXLE FRONT 52...

Страница 67: ...3591X 1 COVER CARRIER 16 82180 1 RTV SEALANT 16A 34687 1 COVER GASKET 17 36472 1 PLUG PIPE SQ DRIVE 18 34822 10 SCREW FLANGE HD 19 NOT SOLDSEPERATELY 2 CAP DIFFERENTIAL BEARING 20 500400 20 2 1 2 13 X...

Страница 68: ...68 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN FRONT DRIVE CONT AXLE FRONT 52 83...

Страница 69: ...LEFT HANDSTEERING KNUCKLE 50 620132 2 CAP KING PIN 51 500024 5 2 COTTER PIN 52 34800 2 NUT 53 907967 5 2 1 SHAFT ANDJOINT ASSY 30 TOOTH 53 909218 7 2 1 SHAFT ANDJOINT ASSY 35 TOOTH 54 37308 2 SLINGER...

Страница 70: ...70 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN FRONT DRIVE CONT AXLE FRONT 52 83...

Страница 71: ...nd joint assembly to correctly identify the part you require 2 Note If cotter pin cannot be installed after minimum torque is attained the nut must be advanced until cot ter pin can be installed 3 Whe...

Страница 72: ...72 REV23 4 14 15 TT10 12 4TNV98T AXLE REAR AXLE ASSEMBLY REAR DRIVE 1 2 3 4 5 6 7 7 7 7 8 8 9 10 11 12 13 14 15 15 16 16 17 17 18...

Страница 73: ...U BOLT 5 8 18 THREAD DUALLY 5 A TT10 00119 1 4 U BOLT 5 8 18 THREAD SINGLE WHEEL 6 NPN 4 SCREW HEX CAP 3 8 16 X 2 1 2 7 A TT4 00119 6 WASHER NYLON OBSOLETED 8 NPN 4 WASHER FLAT 3 8 9 A TT4 00363 2 AXL...

Страница 74: ...74 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN REAR DRIVE 18 AXLE REAR DUALLY 52...

Страница 75: ...OVER GASKET 15 98785 1 PLUG PIPE SLOTTED 16 36472 10 SCREW FLANGE HD 17 N A 1 CAP DIFFERENTIAL BEARING 18 500400 20 2 1 2 13 x 2 25 GRD8 BOLT BEARING CAP 19 706047X KIT BEARING 20 SEE KIT ITEM 55 59 0...

Страница 76: ...76 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN REAR DRIVE 18 AXLE REAR DUALLY 52...

Страница 77: ...M 57 OR 58 1 DISC 50 SEEKIT ITEM 57 OR 58 1 PLATE 51 30836 1 8 BOLT DIFFERENTIAL CASE 52 39697 2 AXLEGASKET 53 706999 15X 2 DRIVEGEAR AND PINION ASSY INCLUDES ITEMS 2 9 11 12 20 22 54 72165X 2 DRIVEGE...

Страница 78: ...78 REV23 4 14 15 TT10 12 4TNV98T AXLE REAR SINGLE WHEEL...

Страница 79: ...TT12 54 009 CA 10 Cover Bolts 10 TT12 54 010 CA 1 Cover Plug 11 TT12 54 011 CA 2 Hub N S TT12 54 012 CA 16 Wheel Studs 12 TT12 54 013 CA 2 Inner Wheel Bearing 13 TT12 54 014 CA 2 Inner Wheel Race 14...

Страница 80: ...00 110 Axle Shaft Flange Nuts 7 16 20 64 70 Upper Kingpin 1 1 8 12 500 600 Kingpin Cap Cap Screws 1 2 20 70 90 Spindle Mounting Nuts 1 2 20 60 80 Tie Rod Stud Nut 5 8 18 70 Min 2 Tie Rod Clamp Nuts 1...

Страница 81: ...81 REV23 4 14 15 TT10 12 4TNV98T BRAKE ASSEMBLY FRONT 1 2 BRAKES FRONT...

Страница 82: ...82 REV23 4 14 15 TT10 12 4TNV98T BRAKES REAR DUALLY DRUM BRAKE ASSEMBLY REAR 21 28 29 30...

Страница 83: ...KIT BELOW 1 BRAKE ADJUSTING LINK 13 SEE KIT BELOW 1 CABLE GUIDE 14 SEE KIT BELOW 1 CABLE ASSEMBLY 15 SEE KIT BELOW 2 SPRING HOLDDOWN 19 4383299 1 PARKING BRAKE CAM L H 19 4383298 1 PARKING BRAKE CAM...

Страница 84: ...84 REV23 4 14 15 TT10 12 4TNV98T BRAKES REAR SINGLE WHEEL...

Страница 85: ...ke Adjuster 6 TT12 54 031 CA 2 Lower Shoe Return Spring 7 TT12 54 032 CA 1 Brake Shoes 8 TT12 54 033 CA 2 Plug 9 TT12 54 034 CA 2 Link and Lever Assembly 10 TT12 54 035 CA 2 Dust Boot 11 TT12 54 036 C...

Страница 86: ...86 REV23 4 14 15 TT10 12 4TNV98T PARKING BRAKE ACTUATOR ASSEMBLY BRAKES 15 16 11 12 14 13...

Страница 87: ...UALIZER 7 A TT4 00193 3 CLEVIS PIN 8 NPN 3 COTTER PIN 9 10 A TT4 00150 2 REAR PARKING BRAKE CABLE DUALLY 9 10 TT12 13 002 SA 2 REAR PARKING BRAKE CABLE SINGLE WHEEL 11 NPN 1 5 16 18 X 3 4 HCS 12 NPN 1...

Страница 88: ...88 REV23 4 14 15 TT10 12 4TNV98T BRAKE ACTUATOR ASSEMBLY BRAKES...

Страница 89: ...r Qty Description 1 C TT4 10181 1 BRAKE PEDAL 2 C TT4 10182 1 BRAKE PEDAL PIVOT SHAFT 3 C TT4 10188 1 BEARING 4 A TT4 00193 1 CLEVIS PIN 5 A TT4 10192 1 CLEVIS 6 NPN 1 20 X 12 ADJUSTING ROD 7 NPN 1 20...

Страница 90: ...90 REV23 4 14 15 TT10 12 4TNV98T SERVICE BRAKE ASSEMBLY BRAKES DUALLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5 5 20 21 22 23...

Страница 91: ...70 1 BRAKELINE 8 302X3 1 UNION 9 A TT4 00178 2 BANJO BOLT 10 A TT4 00176 2 2 BRAKELINEHOSE 11 A TT10 00175 1 BRAKELINE 12 A TT4 00174 1 BRAKELINETEE 13 A TT10 00171 1 1 BRAKELINE 14 A TT10 00162 1 1 B...

Страница 92: ...92 REV23 4 14 15 TT10 12 4TNV98T SERVICE BRAKE ASSEMBLY BRAKES SINGLE REAR WHEEL...

Страница 93: ...E TEE 7 A TT10 00170 1 BRAKE LINE 8 TT12 13 001 SA 1 REAR BRAKE LINE BRACKET 9 A TT4 00178 4 BANJO BOLT TWO FRONT AND TWO REAR 10 A TT4 00176 2 2 BRAKE LINE HOSE 11 A TT10 00175 1 BRAKE LINE 12 A TT4...

Страница 94: ...3 4 14 15 TT10 12 4TNV98T HYDRAULIC STEERING SYSTEM WITH PRINCE PUMP HYDRAULIC SYSTEM 1 2 3 4 5 6 7 8 9 5 10 11 12 13 14 29 25 30 25 40 39 35 26 36 38 37 41 27 28 15 24 31 16 17 32 20 23 18 33 19 18 2...

Страница 95: ...TT4 00606 1A 3 Y FITTING MALE COUPLING 19 H03912 1 3 4 X 3 INCH SUCTION HOSE 20 NPN 6 12 HOSE CLAMP 21 A TT4 00606 1 1 Y FITTING BLACK IRON 22 H03912 1 3 4 X 21 INCH SUCTION HOSE 23 H03912 1 3 4 X 19...

Страница 96: ...WITH METARIS PUMP HYDRAULIC SYSTEM 1 2 3 4 5 6 7 8 9 5 10 11 12 13 14 15 16 17 18 33 19 21 22 20 23 24 20 20 25 26 27 25 28 29 25 30 35 36 32 31 25 18 34 37 38 25 Item Part Number Qty Description 1 A...

Страница 97: ...00606 1A 3 Y FITTING MALE COUPLING 19 H03912 1 3 4 X 3 INCH SUCTION HOSE 20 NPN 6 12 HOSE CLAMP 21 A TT4 00606 1 1 Y FITTING BLACK IRON 22 H03912 1 3 4 X 23 INCH SUCTION HOSE 23 H03912 1 3 4 X 22 INCH...

Страница 98: ...A SUPERSEDED Item Part Number Qty Description 1 TT00 09 003 CA 1 SUCTION STRAINER 2 A TT4 00606 1A 1 HOSE BARB 3 4 BARB X 1 2 NPT BRASS 3 05706B 106 1 HOSE BARB 3 8 BARB X 3 8 NPT BRASS 4 A ES12 0550...

Страница 99: ...2 8 2 TT00 09 001 SAC 1 POWER STEERING RESERVOIR 3 TT00 09 003 CA 1 TT SUCTION STRAINER 4 A TT4 00606 1A 1 HOSE BARB 3 4 BARB X 1 2 NPT BRASS 5 05706B 106 1 HOSE BARB 3 8 BARB X 3 8 NPT BRASS 6 05706B...

Страница 100: ...100 REV23 4 14 15 TT10 12 4TNV98T THIS PAGE INTENTIONALLY LEFT BLANK HYDRAULIC SYSTEM...

Страница 101: ...101 REV23 4 14 15 TT10 12 4TNV98T HYDRAULIC ASSIST SYSTEM SCHEMATIC HYDRAULIC ASSIST...

Страница 102: ...STEM YANMAR TIER II TIER III 1 2 3 4 5 6 7 8 9 10 11 12 13 19 14 FUEL SYSTEM 20 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 25 OPTION FOR TIER II ONLY ITEMS 17 AND 18 REPLACE ITEM 10 ABOVE 18 17 22 24 23 21 AIR CLE...

Страница 103: ...0 PSI WK PR 12 119225 52102 1 FUEL FEEDPUMP 13 129242 55700 1 FUEL WATER SEPARATOR COMPLETE 14 H05705 1 FUEL HOSE 20 INCH SAE30R7 50 PSI WK PR 15 AE OPT 0091 1 LUBRICITY FILTER ASSY COMP OPTION INCLUD...

Страница 104: ...Item Part Number Qty Description 1 129907 01950 1 MOUNTING BRACKET 2 26106 080222 3 BOLT M8 X 22 PLATED 3 26106 080162 2 BOLT M8 X 16 PLATED 4 26106 100202 1 BOLT M10 X 20 PLATED 5 129907 01960 1 MOUN...

Страница 105: ...SEMBLY FUEL INJECTION 3 122908 59830 1 PIPE ASSEMBLY FUEL INJECTION 4 129908 59840 1 PIPE ASSEMBLY FUEL INJECTION 5 123907 11601 4 PIPE SEAL 6 729908 53100 4 FUEL INJECTOR 7 26106 080182 1 BOLT M8 X 1...

Страница 106: ...m Part Number Qty Description 1 729928 51300 1 FUEL INJECTION PUMP 2 26106 080302 3 BOLT M8 X 30 PLATED 3 26106 080202 3 BOLT M8 X 20 PLATED 4 129927 51250 1 RETAINER 5 26106 060122 1 BOLT M6 X 12 PLA...

Страница 107: ...INJECTION 2 129927 59820 1 PIPE ASSEMBLY FUEL INJECTION 3 122927 59830 1 PIPE ASSEMBLY FUEL INJECTION 4 129927 59840 1 PIPE ASSEMBLY FUEL INJECTION 5 123907 11601 4 PIPE SEAL 6 729927 53100 4 FUEL IN...

Страница 108: ...108 REV23 4 14 15 TT10 12 4TNV98T ENGINE FUEL LINE YANMAR TIER II 1 2 3 1 2 4 5 6 14 13 15 9 10 8 7 11 12 FUEL SYSTEM...

Страница 109: ...L WATER SEPERATOR COMPLETE ASSY 14 119225 52102 1 PUMP ASSEMBLY FUEL FEED 15 119802 55710 1 FUEL WATER SEPERATOR ELEMENT Note The fuel system needs to be primed under certain conditions Before startin...

Страница 110: ...110 REV23 4 14 15 TT10 12 4TNV98T ENGINE FUEL LINE YANMAR TIER III DIESEL 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FUEL SYSTEM...

Страница 111: ...FUEL WATER SEPERATOR COMPLETE ASSY 14 119225 52102 1 PUMP ASSEMBLY FUEL FEED 15 129242 55730 1 FUEL WATER SEPERATOR ELEMENT Note The fuel system needs to be primed under certain conditions Before sta...

Страница 112: ...Description 1 NPN 1 40 HOSE CLAMP 2 A TT10 00093 1 AIR INTAKE ADAPTER 3 NPN 1 60 HOSE CLAMP 4 A TT4 00091 2 1 AIR CLEANER 5 A TT4 00092 1 2 AIR CLEANER BRACKET 6 A TT12Y 00092 1 AIR CLEANER SUPPORT BR...

Страница 113: ...EXHAUST GASKET 2 A TT10TD 00253 2 1 2PC EXHAUST TAIL PIPE 3 A TT4 00254 2 EXHAUST CLAMP 2 HD3 8 THREAD 4 A TT4 00258 1 1 MUFFLER 5 A TT12Y 00252 1 EXHAUST BRACKET L YANMAR TURBO N S NPN 2 HCS M10 1 5x...

Страница 114: ...BO CHARGER 2 119131 18320 4 BOLT M 8X22 3 123901 18080 1 EXH GASKET ALSO SHOWN ON PG 101 4 123900 13630 8 BOLT M8X80 5 129935 13100 1 EXHAUST MANIFOLD 6 129928 11700 1 CYLINDER HEADASSEMBLY 7 129900 1...

Страница 115: ...INTAKE DUCT 5 26106 080902 2 BOLT M8X90 PLATED 6 26106 080702 2 BOLT M8 X 70 PLATED 7 119129 77020 1 GASKET 8 119005 77050 1 AIR HEATER 9 26106 080802 2 BOLT M8X80 PLATED 10 26106 080452 8 BOLT M8X45...

Страница 116: ...116 REV23 4 14 15 TT10 12 4TNV98T EXHAUST MANIFOLD YANMAR TIER III DIESEL 1 2 3 3 6 7 8 5 9 4 10 9 12 18 11 13 14 15 17 16 EXHAUST INTAKE SYSTEM 20 21 22 23 19 24 25...

Страница 117: ...3790 2 BOLT M8X25 11 129948 13800 1 PIPE 12 129927 13810 1 PIPE GASKET 13 129948 13810 1 PIPE 14 26106 080352 1 BOLT M8X35 PLATED 15 26106 080452 1 BOLT M8X45 PLATED 16 26106 080552 2 BOLT M8545 PLATE...

Страница 118: ...118 REV23 4 14 15 TT10 12 4TNV98T 1 INTAKE MANIFOLD YANMAR TIER III DIESEL 2 3 4 5 6 7 8 10 9 11 12 EXHAUST INTAKE SYSTEM 13 14 15 15 15 16 17 18 19 20 21 22 23 7...

Страница 119: ...BO CHARGER 9 26216 060202 2 STUD M6 X 20 PLATED 10 26106 080452 6 BOLT M8 X 45 PLATED 11 26106 080802 4 BOLT M8 X 80 PLATED 12 129928 18200 1 AIR DUCT 13 129974 18210 1 JOINT RUBBER 14 123951 18220 1...

Страница 120: ...ERATOR COMPARTMENT Item Part Number Qty Description 1a NVSP 14 028 KA 1 THROTTLE PEDAL DUAL ANALOG INCLUDES ADAPTOR HARNESS 1b NVSP 14 032 KA THROTTLE PEDAL DUAL ANALOG INCLUDES ADAPTOR HARNESS 2 NPN...

Страница 121: ...5 3 NPN 3 WASHER FLAT 1 4 4 NPN 3 NUT LOCK 1 4 20 5 A TT4 00285 1 ACCEL CABLEBRACKET 6 A TT4 00287 1 BALL JOINT KIT NUT INCLUDED 7 A TT10 00282 1 1 ACCELERATOR CABLEASSEMBLY 8 A TT4 00247 1 ACCELERATO...

Страница 122: ...122 REV23 4 14 15 TT10 12 4TNV98T OPERATOR COMPARTMENT INSTRUMENT PANEL SAUER DANFOSS DISPLAY CONTROLLER 1 1 2 2 3 4 5 6 7 8 9 10 11 1 12...

Страница 123: ...AY MOUNTING SCREW NOTE MUST BE INSTALLED WITH THREAD LUBRICANT N S NVSP 14 025 SA 1 KEY SWITCH BRACKET N S NVSP 05 005 CA 1 SEALED KEY SWITCH 3 POSITION N S NVSP 05 005 CB 1 SEALED KEYLESS SWITCH 3 PO...

Страница 124: ...124 REV23 4 14 15 TT10 12 4TNV98T OPERATOR COMPARTMENT INSTRUMENT PANEL H30 DISPLAY CONTROLLER NO LONGER AVAILABLE 8 9 7 10 1 6 5 4 3 2...

Страница 125: ...TT4 00411 1 1 DASH PANEL NO INSTRUMENTS 3 A TT4 00433 1 1 SPOTLIGHT TOGGLE SWITCH OPTIONAL 4 A TT4 00423 2 1 HEADLIGHT SWITCH 5 A TT4 00609 1 HEATER FAN SWITCH OPTIONAL 6 A TT4 00608 1 HEATER CONTROL...

Страница 126: ...n 1 A TT4 00245 1 TRANSMISSION SHIFT CONTROL 2 A TT4 00246 1 TRANSMISSION SHIFT CABLE 120 3 A TT4 00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY 4 A TT4 00247 1 U BOLT KIT 5 A TT4 00249 1 BALL JOINT KIT...

Страница 127: ...127 REV23 4 14 15 TT10 12 4TNV98T DASH WIRING HARNESS ELECTRICAL SCHEMATICS...

Страница 128: ...128 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL...

Страница 129: ...129 REV23 4 14 15 TT10 12 4TNV98T YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Страница 130: ...130 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER III DIESEL 198461 52950...

Страница 131: ...131 REV23 4 14 15 TT10 12 4TNV98T YANMAR ENGINE WIRING HARNESS YANMAR TIER III DIESEL ELECTRICAL SCHEMATICS 129927 77930 129927 77930 198461 52950 198461 52950...

Страница 132: ...132 REV23 4 14 15 TT10 12 4TNV98T VEHICLE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Страница 133: ...133 REV23 4 14 15 TT10 12 4TNV98T VEHICLE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Страница 134: ...134 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL PRIOR TO 10 2013...

Страница 135: ...135 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL PRIOR TO 10 2013...

Страница 136: ...136 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 10 2013 THRU 9 2014...

Страница 137: ...137 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 10 2013 THRU 9 2014...

Страница 138: ...138 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 9 2014 AND LATER...

Страница 139: ...139 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 9 2014 AND LATER...

Страница 140: ...DISPLAY CONTROLLER Item Part Number Qty Description 1 A TT10 DET3 1 ACCESS COVER PLATE 2 NPN 4 1 4 20 X 1 GR5 HCS 3 NPN 4 1 4 FLAT WASHER 4 A TT8 00415 1 1 TT ELECTRONIC CONTROLLER 5 NPN 1 1 4 20 X 2...

Страница 141: ...141 REV23 4 14 15 TT10 12 4TNV98T VEHICLE LOGIC HARNESS YANMAR TIER II DIESEL WITH SAUER DANFOSS CONTROLLER ELECTRICAL SCHEMATICS...

Страница 142: ...142 REV23 4 14 15 TT10 12 4TNV98T CE OPTION OPERATOR PRESENCE CIRCUIT WIRING DIAGRAM ELECTRICAL SCHEMATICS...

Страница 143: ...143 REV23 4 14 15 TT10 12 4TNV98T CAB OPTION WIRING DIAGRAM ELECTRICAL SCHEMATICS...

Страница 144: ...144 REV23 4 14 15 TT10 12 4TNV98T 2 3 LIGHTS ELECTRICAL HEADLIGHT TAILLIGHT SPOTLIGHT ASSEMBLY 1...

Страница 145: ...6 1156 2 REPLACEMENT REVERSELIGHT BULB TAILLIGHT ASSEMBLY REPLACEMENT PARTS Item Part Number Qty Description 7 H6545 2 REPLACEMENT HEADLIGHT SEALEDBEAM 8 1157 2 REPLACEMENT TURN SIGNAL BULB 9 H3 1 RE...

Страница 146: ...603 20 1 LATCH FOR ACCESS DOOR 3 C TT4 0012 3 1 LOCKING T HANDLELATCH 4 C TT4 0012 2 1 HOODLATCH T HANDLE 5 A TT10 00048 1 BENCH SEAT STANDARD 6 AE OPT 0055 B 1 BENCH SEAT BOTTOM CUSHION STANDARD 7 AE...

Страница 147: ...TT10 00126 16 WHEEL LUG NUT 6 AE OPT 0077 1 OPTIONAL ALL SEASON MUD SNOW TIRE REQUIRES OPTIONAL 16 IN RIM 7 A TT4 00122 1 OPTIONAL FRONT 16 IN RIM FOR AE OPT 0077 1 8 A TT8 2 00126 OPTIONAL REAR 16 IN...

Страница 148: ...5 B TT3 0008B 1 ROLL PIN 6 AE OPT 0028 1 PINTLE HOOK 7 AE OPT 0026 1 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN 8 AE OPT 0093 1 AIRLINE HITCH 2 3 8 PIN NOT SHOWN 9 AE OPT 0033 1 1 HOLLAND HITCH 10 RK 11...

Страница 149: ...G BEACON 1A R5024BH 1 REPLACEMENT BULB 24VDC 1B R5012BH 1 REPLACEMENT BULB 12VDC 2 AE OPT 0007 1 STROBE 2A 129 1 REPLACEMENT BULB FOR STROBE 2B AE OPT 0009 1 1 2 COVER FOR STROBE 3 A TT10 00450 1 BASI...

Страница 150: ...150 REV23 4 14 15 TT10 12 4TNV98T CAB OPTION 17 15 16 18 9 1 2 3 4 5 6 7 8 OPTIONS...

Страница 151: ...ROOF VENT 5 A TT4 00555 1 WIPER MOTOR 6 A TT4 00556 1 DEFROST FAN 7 A TT4 00609 1 HEATER FAN SWITCH 8 991528 1 WIPER ARM 9 994890 1 WIPER BLADE 10 40516 3 DOOR HINGE 11 40515 1 STRIKER PLATE 12 48717...

Страница 152: ...em Part Number Qty Description 1 A TT4 00601 1 HEATER ASSEMBLY 2 A TT4 00607D 1 CONTROL VALVE 3 A TT4 00609 1 HEATER FAN SWITCH 4 A TT4 00608 1 TEMPERATURECONTROL CABLE 5 NPN 2 5 8 HEATER HOSE NOT SHO...

Страница 153: ...0 12 4TNV98T OTHER OPTIONS LISTED NOT SHOWN Item Part Number Qty Description 1 AE OPT 0001 1 BACK UP ALARM 2 AE OPT 0086 1 INTERCOM JACK 3 AE OPT 0094 1 12V ACCESSORY OUTLET 4 AE OPT 0114 1 RUBBER DEC...

Страница 154: ...remov ing the cap Fluid level should be at the Cold fill level Transmission Fluid With unit in park and parking brake set in the ON position start engine Open side access door Remove dipstick from tra...

Страница 155: ...EERING RESERVOIR CHECK AUTOMOTIVE POWER STEERING FLUID 6 DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE 7 BRAKE MASTER CYLINDER CHECK DOT 3 BRAKE FLUID 8 ENGINE COOLANT CHECK ETHYLENE GLYCOL WATER 50 50 MIX...

Страница 156: ...35153 Oil Filter 123907 55801 Fuel Filter 129242 55730 Fuel Water Separator Filter Fleetguard FS20000 Lubricity Filter Donaldson P601437 Air Filter Wix 58705 Transmission Filter and Gasket SF 6520 Po...

Страница 157: ...fuel system for leaks X Replace fuel filter X Drain fuel water separator X Clean fuel water separator X Replace lubricity filter if equipped X Air Cleaner Inspect replace air cleaner element X Engine...

Страница 158: ...ES ENGINE CRANKCASE CAPACITIES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 3 3 L DIESEL 11 1 9 24 10 5 OIL TYPE SAE 15W40CD ONLY USE OIL THAT IS RATED FOR A DIESEL ENGINE U S GALLONS IMPERIAL GALLONS LIT...

Страница 159: ...Oil may be used If the system has been drained for repair or scheduled maintenance fill steering reservoir to within 2 of maximum fill level With the key in the OFF position turn the engine over for 3...

Страница 160: ...dicator See authorized Yanmar industrial engine dealer or distributor Battery Indicator stays ON Faulty alternator See authorized Yanmar industrial engine dealer or distributor Faulty engine oil press...

Страница 161: ...element or replace Improper diesel fuel Replace with recommended diesel fuel Faulty spraying of fuel injection Exessive intake exhaust valve clearance Improper diesel fuel Replace with recommended die...

Страница 162: ...0MM 12MM 13MM 14MM 15MM 16MM 17MM 18MM 19MM 20MM 21MM 7 Standard Combination Wrenches a 1 4 5 16 11 32 3 8 7 16 1 2 9 16 5 8 11 16 3 4 13 16 7 8 15 16 1 1 8 8 3 8 Drive Deep Standard Sockets a 3 8 7 1...

Страница 163: ...TC 1902 20 12 volt test light 21 Torque Wrench 25 250 Foot Pounds 22 7 inch diagonal pliers 23 8 inch long nose pliers 24 6 3 4 inch slip joint pliers 25 9 1 2 inch arc joint pliers 26 Multimeter 27 P...

Страница 164: ...or icy snow with All Wheel Drive a wheel may loose traction wheel spin To stop front wheel spin apply some service brake gradually with left foot until wheel spin stops and hold while con tinuing the...

Страница 165: ...nt and back Check with tape measure to see difference The front should be 1 16 inch more that the rear 1 16 inch toe out if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or o...

Страница 166: ...14 21 Jul 2014 Added relay part numbers to Tier3 engine harness PRB 15 08 Aug 2014 Updated throttle pedal part number PRB 16 25 Aug 2014 Updated preventive maintenance schedule Added H30 display contr...

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