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5. Maintenance and Troubleshooting

TURN OFF MACHINE AND DISCONNECT IT FROM THE POWER SOURCE 

PRIOR TO PERFORMING ANY MAINTENANCE OR SERVICE

 

5.1 Regular Maintenance & Cleaning 

1. Check all bolts and screws regularly to ensure smooth, malfunction-free operation of the machine.

2. Lubricate moving parts of the machine on a regular basis.

3. Clean the machine surfaces.

4. Clean off any tape residue from the cutting blade daily.

5. If the machine is to be stored for an extended period of time, the cutting blade should be oiled

prior to being placed in storage.

5.2 Lubrication 

1. The driving chain should be lubricated once a month.

2. The bearings should be lubricated once a month.

3. The transmission axle, driving chain and bearing should be lubricated once a week.

4. All other moving parts should be lubricated on a regular basis.

5.3 Conveyor Belt Adjustment 

Adjustments are made using the adjustable bolt located at the end of 

the side conveyer system. 

Содержание T500

Страница 1: ... 1 Operations Manual Eagle T500 Carton Sealer READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION Rev 3 2203 ...

Страница 2: ...n Conveyor Belt Adjustment Carriage Height Adjustment Typical Faults Solutions 8 6 Illustrations Parts List 9 9 10 11 12 13 14 16 17 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 Main Frame Components Upright Post Assembly Folding Cover Side Conveyor System Tape Head Guide Mount Tape Head Front Tape Roller Assembly Back Tape Roller Assembly One Way Knurled Roller Assembly 18 6 10 Guide Pulley Assembly 18 6 ...

Страница 3: ...ats poultry Prior to setting up the machine 1 Verify the model number matches the model number addressed in this manual 2 Verify that no parts of the machine have been removed or are missing 3 Remove all packaging or shipping materials used during transport or storage of the machine 4 Check for any damage that may have occurred during shipping or transport Prior to operating the Eagle T500 verify ...

Страница 4: ...eed 12 15 cartons per minute Max Carton Weight 88lbs 40kg Tape Width 2 3in 48 72mm Carton Length 12 28in Carton Width 6 75 18 9in Carton Height 4 75 17 7in Machine Length 66in Machine Width 39 5in Machine Height 62in Weight 800lbs Operational Environment 32 104ºF 0 40ºC 98 Humidity Machine Noise Levels 75db ...

Страница 5: ...hine 3 3 Tape Head Installation Rest the upper tape head on the carriage placing the notches in the rear of the tape head onto the supporting shaft Pull out the draw rod by the key ring lower the tape head and release the key ring For the lower tape head remove the front supporting shaft Rest the rear of the tape head on the rear supporting shaft Place the front supporting shaft on the angled notc...

Страница 6: ...ess slack a Belt deviation slack should be checked once every ten days b Adjust belt tension as needed 2 Vertical guide adjustment is firmly in place and belts do not have excess slack a Belt deviation slack should be checked once every ten days b Adjust belt tension as needed 3 Verify that tape is being dispensed in a consistent manner that ensures a smooth application onto the carton being fed t...

Страница 7: ...off any tape residue from the cutting blade daily 5 If the machine is to be stored for an extended period of time the cutting blade should be oiled prior to being placed in storage 5 2 Lubrication 1 The driving chain should be lubricated once a month 2 The bearings should be lubricated once a month 3 The transmission axle driving chain and bearing should be lubricated once a week 4 All other movin...

Страница 8: ...kwise to move the carriage down 5 5 Typical Faults Solutions Fault Solution Tape is not centered on the carton Adjust the tape positioning knob on the tape head dispenser Scratched carton caused by tape cutting blade Adjust tape cutting blade position Tape is not properly adhering to the carton Caused by forward tape transfer wheel not applying sufficient force Adjust front wheel spring to increas...

Страница 9: ... 1 2 Upright Post Assembly See page 10 for breakdown 1 3 Electric Box FJ 3A 20 1 2 Front Leg Support Must specify Left or Right FJG 1A 110L or FJG 1A 110R 3 Nut Plate FJG 1A 112 4 4 Leg Extension FJG 1A 113 4 5 Rear Leg Support Must specify Left or Right FJG 1A 111L or FJG 1A 111R 1 ea Support Shaft for Tape Head FJ 1A 68 1 1 ea ...

Страница 10: ... 3 Handle Mount FJG 1A 917 1 4 Beam FJ 3A 37 1 5 Chain 06B200 1 6 Height Adjustment Gear FJ 3A 131 2 7 Lift Screw Bearing 6905 ZZ 2 8 Upper Support Board FJ 3A 64 2 9 Lift Screw Left FJ 3A 129 1 10 Upright Post Body FJ 3A 8 2 11 Lift Screw Right FJ 3A 130 2 12 Lift Body FJ 3A 10 2 13 Idler Wheel FJ 3A 140 4 14 Nut FJ 3A 147 2 ...

Страница 11: ...1 3 Bearing Base SBLF203 2 4 Bearing Included with SBLF203 1 5 Upper Support Bracket FJ 3A 50 1 6 Folder Support Pin FJ 3AR 59 1 7 Folder Arm FJ 3A 56 1 8 Folder Pin FJ 3AR 59B 1 9 Cylinder Pear Eye Joint SC40 1 10 Upper Cylinder SC40x100 1 11 Cylinder Base SC40 CA CB 1 12 Cylinder Mounting Bracket FJ 3A 50CMB 1 13 Upper Support Bracket Cover FJ 3A 50C 1 ...

Страница 12: ... 12 6 Illustrations Parts List 6 4 Side Conveyor System ...

Страница 13: ...eyor Bearing 6005 2 11 Bearing Base FJ 3A 116 2 12 Motor Mount Panel FJ 1A 302 2 13 Sliding Sleeve FJ 3A 97 2 14 Guide Shaft FJ 3A 135 1 15 Lead Screw Left Right FJG 1A 154 1 16 Motor CV200 20ZG1 G2 2 17 Locating Pins FJ 3A 101 4 18 Connection Pole FJ 3A 100 4 19 Orientation Plate FJ 3A 109 2 20 Left Lead Nut FJ 3A 142 2 21 Tensioning Shaft FJ 3A 87 2 22 Tension Wheel Sleeve FJ 3A 119 4 23 Wheel F...

Страница 14: ... 14 6 Illustrations Parts List 6 6 Tape Head Description Part Number Qty Complete Top Tape Head TAPE HEAD T 1 Complete Bottom Tape Head TAPE HEAD B 1 ...

Страница 15: ...J 01 02 1 10 Shaft FJ 00 02 1 11 Shaft FJ 00 07 1 12 Shaft FJ 00 06 4 13 Side Plate x2 FJ 01 16 1 14 Shaft Cover FJ 02 09 1 15 Back Roller Side Plate Assembly see pg 21 for breakdown FG BKROLLERA 1 16 Brass Washer FJ 02 04 1 17 Connecting Lever FJ 01 14 1 18 Knife Blade Assembly see pg 23 for breakdown KNIFE BLADE ASSY 1 19 Knife Leveling Piece FJ 01 01 1 20 Tape Hub Assembly see pg 24 for breakdo...

Страница 16: ...01 1 5 Press Spring FJ 11 00 1 6 Gasket FJ 50 100 1 7 Button Head Screw Cap M4x12 1 8 Phillips Flat Head Screw M5x15FHSC 1 9 Press Tape Board FJ 01 05 1 10 Press Board FJ 01 08 1 11 Shaft FJ 00 10 1 12 Axle Sleeve FJ 02 02 2 13 Bearing 6900Z 1 14 Front Claw FJ 50 00 1 15 Guide Tape Wheel Assembly FJ 02 13A 1 16 Axle Sleeve FJ 02 14 1 17 Bearing 688Z 1 18 Bearing HK2020 1 19 Axle Sleeve FJ 02 10 1 ...

Страница 17: ... set Description Part Number Qty 1 Back Plate Must specify Left or Right FJ 01 13L or FJ 01 13R 1 2 Shaft FJ 00 10 1 3 Back Rubber Roller FJ 40 03 1 4 Shaft FJ 00 06 1 5 Axle Sleeve FJ 02 05 1 6 Axle Sleeve FJ 02 06 2 7 Bearing 6800Z 2 8 Shaft FJ 00 05 1 9 Axle Sleeve FJ 02 00 1 10 Bearing 688Z 1 ...

Страница 18: ...shing FJ 02 08 1 4 M5 Lock Washer M5LOCKWASHER 1 5 Socket Head Cap Screw M5X12SHCS 1 6 Illustrations Parts List 6 9 One Way Knurled Roller Assembly FJ E 34A can be order as set Description Part Number Qty 1 Locknut M8LN 1 2 Nut M8LN 1 3 Washer FJ 02 03 1 4 Bearing HF 1216 1 5 One Way Roller FJ E 34 01 1 6 Shaft FJ 00 04 1 7 Axle Sleeve FJ 02 01 1 ...

Страница 19: ...n Part Number Qty 1 Shaft FJ 00 00 2 Torsion Spring FJ H 01 3 Protecting Blade Guard FJ 01 06 4 Sponges Included on FJ 01 06 5 Nut M4X0 7HEX 6 Knife Support FJ 40 04 7 Blade standard 2 W65MM 8 Blade Carrier Block FJ 01 07 9 Socket Head Cap Screw M4x16SHCS 10 Button Head Screw Cap M4x12 1 1 1 1 2 1 1 1 2 1 ...

Страница 20: ... 3 Anti Skid Washer FJ 05 01 2 4 Tape Wheel FJ 02 05 03 1 5 Gasket FJ 05 02 1 6 Press Spring FJ H 08 1 7 Adjuster Shaft FJ 00 14 1 8 Bearing Bush FJ 02 08 1 9 M5 Lock Washer 1 10 Socket Head Cap Screw M5x40SHCS 1 6 13 Guide Tape Wheel Assembly FJ 02 13A can be order as set Description Part Number Qty 1 Shaft FJ 00 09 1 2 Axle Sleeve FJ 02 14 2 3 Guide Tape Wheel FJ 02 13 1 M5LOCKWASHER ...

Страница 21: ...set Description Part Number Qty 1 Shaft FJ 00 09 1 2 Press Tape Board FJ 01 05 1 3 Torsion Spring FJ H 03 1 6 15 Tape Guide Assembly FJ 01 08A can be order as set Description Part Number Qty 1 Axle Sleeve FJ 02 02 2 2 Shaft FJ 00 10 1 3 Axle Sleeve FJ 02 10 1 4 Press Board FJ 01 08 1 ...

Страница 22: ... 22 7 Electrical Schematic ...

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