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13

Ready to Start

•  If the above checklist has been completed and all of the conditions are satisfied, you can now open the manual vent 

valve to atmosphere and start the compressor.

•  Look/listen for unusual noise, failure to compress, vibration, belt slippage or overheating. If a problem is spotted stop 

the compressor and correct the problem. (See trouble-shooting guide.)

•  Close manual vent valve slowly and allow pressure to build. Do not let pressure exceed the unload point or stop point; 

hold pressure at the point where the compressor should unload with the pilot valve, or should stop with the pressure 

switch.  Adjust  pilot  valve  or  pressure  switch  to  achieve  the  maximum  desired  operating  pressure.  The  maximum 

desired operating pressure must never exceed the designed pressure for the system nor should it load the motor beyond 

its service factor. When satisfactory results are obtained, close the manual vent valve completely and let the system 

pressure develop to the set level, then manually operate the safety relief valves. The safety relief valves should be 

manually operated once a week to be sure they are functioning.

•  Observe temperature and pressure gauges, if supplied, closely for the first hour of operation and then frequently for the 

next seven hours. After the first day, temperature, pressure, and general compressor operation should be monitored at 

least once every eight hours. If any abnormal conditions are witnessed, stop the compressor and correct the problem.

Warning

Excessive speed of compressor or driver can be lethal. Never operate the compressor beyond Eagle’s recommendation. 

Bursting of the flywheel may be the greatest threat. The normal guard may not contain all the pieces. Crankshaft and 

connecting rod breakage is a possibility and compressor efficiency, valve life, bearing life and driver will be abnormally 

reduced.

COMPRESSOR APPLICATION

All Eagle Reciprocating Compressors are High Quality industrial units. The crankcases, cylinders, and cylinder heads are 

constructed of good quality cast iron. They are air-cooled, single or two stage in their design. Most single-stage compressors 

are capable of delivering up to 150 PSIG, depending on speed and duty cycle; some units are built only for 120 PSIG.

Two-stage compressors can deliver up to 200 PSIG, again depending on the model, type of controls and configuration; some 

two-stage units are rated for 175 PSIG operation. If you do not know the capabilities of your compressor, contact the Eagle 

distributor nearest you for assistance.

The above mentioned delivery pressures are the maximum pressures at which a compressor can safely be operated in under 

light duty conditions. Long or

continuous running cycles at maximum pressures will result in overheating and premature failure of your compressor.

THE WAY IT WORKS

Single-Stage Compressors

During the downstroke of the piston, air is forced into the cylinder by atmospheric pressure through an inlet filter and an 

intake valve located in the head of the compressor. When the piston reaches the bottom of the stroke, the intake valve 

closes; the air is now trapped in the cylinder. During the upstroke of the piston, the air is compressed in the cylinder, 

the discharge valve opens and the compressed air is delivered into the air receiver tank. The total compression, from 

atmospheric to the final discharge pressure, is accomplished in one stroke of the piston.

Содержание RECIPROCATING

Страница 1: ...EAGLE RECIPROCATING COMPRESSOR MANUAL Congratulations on the purchase of your new Eagle Compressor ...

Страница 2: ...2 ...

Страница 3: ...k Type 9 Checking Belt Tension 9 Installing New Belts 9 Air Leaks 10 Vibration 10 Overheating 10 CONTROL ADJUSTMENTS Electric Stop Start Operation 10 Constant Speed Control Operation 10 Dual Control Operation 11 MAINTENANCE Daily Maintenance Recommended 11 Weekly Maintenance 11 Monthly Maintenance 11 Every 90 Days 11 Every 180 Days 11 Once a Year 11 OIL RECOMMENDATIONS AND SPECIFICATIONS Recommend...

Страница 4: ...ing or food processing without proper filtration equipment Air quality must comply with all Federal Provincial State and local laws Never install a compressor in an area where children are playing or roaming freely Children are curious and could suffer serious burns or dismemberment Turn off and lock out the main power disconnect switch before attempting to work or perform any maintenance DO NOT a...

Страница 5: ...mage report By handling in this manner the damage will not be classified as concealed and you will have no problem in making claim against the transportation firm However if the shipment is accepted and then later you find that a part of the compressor has been damaged this is classified as a concealed damage and the maximum time to report this damage is fifteen 15 days from time of acceptance of ...

Страница 6: ...utside the room This intake pipe should be increased one pipe size for every ten 10 feet of run or any 90 elbow and the intake filters should be installed at the end of the pipes with a hood to protect them from the elements Destructive pulsations that will damage walls and break windows can be induced by reciprocating compressors Vibrations can be minimized by adding a pulsation dampener on the i...

Страница 7: ...provides information that will be useful to both the installer and the assembler Pressure Pulsations Total pipe length either to or from the basic compressor resulting in near resonant conditions can create serious problems Near resonant conditions occur when the pulsating flow of air in and out of the compressor cylinders is close to being in tune with the natural frequency of the pipework the co...

Страница 8: ...s Electrical Before installation the electrical supply should be checked for adequate wire size and transformer capacity During installation a suitably fused or circuit breaker disconnect switch and motor starter should be provided Where a 3 phase motor is used to drive a compressor any unreasonable voltage unbalance between the legs must be reduced and any low voltage corrected to prevent excessi...

Страница 9: ...el gauge stop and pull the motor disconnect each time you check the oil level The proper oil level is anywhere between the two marks The top mark is the full mark while the bottom mark is the add mark Never overfill your compressor Checking Belt Tension ALWAYS TURN OFF AND LOCK OUT THE MAIN POWER DISCONNECT BEFORE WORKING ON THE BELTS SO THE MOTOR CANNOT START UP UNEXPECTEDLY When belt tension is ...

Страница 10: ...are electrical devices and should be adjusted by a qualified electrician or compressor technician The pressure switches provided by Eagle are pre set at the factory and usually do not require any adjustment Most pressure switches supplied by Eagle will have adjustment instructions printed under the switch cover Constant Speed Control Operation All gas engine driven compressors are equipped with a ...

Страница 11: ...y Maintenance 1 Turn power off Clean dust and foreign matter from cylinder head motor fan blades intercooler and tank 2 Manually operate the pressure relief valves to insure proper operation Monthly Maintenance 160 hours of operation 1 Remove and clean intake air filters 2 Check V belts for tightness See Checking Belt Tension Every 90 Days 500 hours of operation 1 Change crankcase oil Use type and...

Страница 12: ... usually equipped with sealed for life bearings and require no additional lubrication Never use a multi weight detergent motor oil in your compressor INITIAL START UP OF YOUR COMPRESSOR SAFE PRACTICES ARE MANDATORY WHEN DEALING WITH COMPRESSED AIR THEREFORE THE FOLLOWING PROCEDURE SHOULD BE FOLLOWED FOR START UP OF A NEW INSTALLATION START UP AFTER CHANGES HAVE BEEN MADE TO AN EXISTING INSTALLATIO...

Страница 13: ...ndation Bursting of the flywheel may be the greatest threat The normal guard may not contain all the pieces Crankshaft and connecting rod breakage is a possibility and compressor efficiency valve life bearing life and driver will be abnormally reduced COMPRESSOR APPLICATION All Eagle Reciprocating Compressors are High Quality industrial units The crankcases cylinders and cylinder heads are constru...

Страница 14: ... to dissipate The cooled compressed air is then forced into the second stage cylinder via an intake valve The second stage cylinder fills with compressed air during the downstroke of the second stage piston During the upstroke of that piston the air is compressed and released through a discharge valve to the air receiver tank In one revolution of the crankshaft the complete two stage cycle is comp...

Страница 15: ...15 TROUBLESHOOTING AND REPAIR ...

Страница 16: ...16 TROUBLESHOOTING AND REPAIR ...

Страница 17: ...17 TROUBLESHOOTING AND REPAIR ...

Страница 18: ...pair replace or refund the purchase price of any product or part thereof which proves to be defective F O B Eagle s shop If requested by Eagle such product or part thereof must be promptly returned to Eagle freight prepaid for inspection This warranty shall not apply and Eagle shall not be responsible nor liable for a Consequential collateral or special losses or damages b Equipment conditions cau...

Страница 19: ...19 ...

Страница 20: ...EAGLE PUMP COMPRESSOR LTD 7025 5 Street S E Calgary AB T2H 2G2 Canada www eagle pc com Printed in Canada 01 2002 ...

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