Eagle 100 Series Скачать руководство пользователя страница 14

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5. Maintenance & Troubleshooting 

 

5.1 Regular Maintenance 

 

1.

 

The sliding plate, left guide rail and right guide rail, should all fit exactly and the forward 

movement of the sliding plate must be smooth. 

a.

 

Remove the tension spring below the sliding plate. 

b.

 

Move the sliding plate backward and remove. 

c.

 

Clean the grooves of the sliding plate, left and right guide rail, and retract the spring. 

d.

 

Install the sliding plate between the left and right guide rail while retracting the spring. 

e.

 

Move the sliding plate forward and backward. Check for smooth movement. If 

necessary, adjust the left guide rail. The right guide rail cannot be adjusted. 

f.

 

Place a few drops of cart oil or light lubricant in the gap between the sliding plate and 

the left/right guide rails. 

g.

 

If the sliding plate moves freely, but does not return to the home position, check 

whether the tension spring has worn out. 

2.

 

The left knife, middle knife and right knife must move up and down smoothly in the chamber 

base or the machine will not strap correctly. 

a.

 

Take off the tension spring on the middle knife and right knife. 

b.

 

Clean middle knife, right knife and the machine chamber base. 

c.

 

Reinstall right knife, then the middle knife and finally the tension spring. 

 

If the machine will not be in used for an extended period of time, be sure to apply oil or a light 

lubricant to the middle knife and right knife to ensure proper cutting next time the machine is used. 

 

 

5.2 Typical Faults & Solutions 

 

Strap does not output 

Check that the strap has been properly loaded 

into the machine. 

Strap does not adhere properly 

1.

 

Temperature set too high 

2.

 

Improper Voltage – Check power source 

3.

 

635 bearing below middle knife damaged – 

Replace if necessary  

4.

 

Pendulum bar spring fatigued – Replace if 

necessary 

5.

 

Hot knife is too high/low – Adjust as needed 

Nothing happens when strap is fed 

1.

 

LS1 (limit switch 1) malfunction – Check, 

clean, repair or replace as needed 

2.

 

Machine is not at the home position – Reset 

machine 

Strap tension too low 

1.

 

Tension setting too low – Adjust 

2.

 

Proximity switch malfunction – Check, 

clean, repair or replace as needed 

3.

 

Electromagnet malfunction – Check, 

clean, repair or replace as needed 

 

 

Содержание 100 Series

Страница 1: ...1 Operations Manual Eagle 100 Strapping Machine READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION...

Страница 2: ...Strap Feed 9 4 6 Position Adjustments 9 4 7 Troubleshooting 10 5 Main Parts Illustrations Parts List 12 5 1 Commonly Replaced Parts 12 6 Main Parts Parts Illustrations Parts List 13 6 1 Carriage Driv...

Страница 3: ...ide The strap ends are joined by means of a hot knife welding process Specifications Power Supply 110VAC 60Hz Single Phase Strapping Speed 1 5 sec per strap Strapping Force Strap Size Width 5mm to 5 8...

Страница 4: ...shing the Jog feed button on the operator control panel 3 Welding Cut Off Welding of the strap ends and cutting of the strap supply are facilitated in this process 4 Package Release After a short weld...

Страница 5: ...5 2 Components...

Страница 6: ...6 2 Components...

Страница 7: ...allation of the Eagle 100 requires placing the tension spring part number 2201210020 into the machine and securing it in place using the included caster spring retainer and top cover locks The screw o...

Страница 8: ...pressed to reset the machine 3 Manual Feed a When in Reset mode green light is illuminated the Manual Feed button pressing the button will cause strap to be manually fed 4 Length Adjustment Knob 4 2...

Страница 9: ...eds to be turned such that the strap feeds out from the bottom of pulley A and from the top of pulley B 2 Thread the strap through wheel C and thread it up to strap slot D 3 Thread the strap along the...

Страница 10: ...this may cause micro switch failure Avoid soaking micro switches with oil 5 The following parts components should not be oiled a Strap feed and return roller b Electromagnet c Electromagnetic brake 4...

Страница 11: ...urning the potentiometer clockwise strap tension can be increased If this does not increase strap tension check the pendulum block 4 8 Strap Width Adjustment The Eagle 100 accepts strapping material w...

Страница 12: ...12...

Страница 13: ...ockwise direction strap output can be increased 4 10 Electromagnetic Brake Adjustment In the control cabinet above the circuit board open the cover plate of the control panel to access the electromagn...

Страница 14: ...se or the machine will not strap correctly a Take off the tension spring on the middle knife and right knife b Clean middle knife right knife and the machine chamber base c Reinstall right knife then...

Страница 15: ...15 6 Illustrations Parts List 6 1 Main Parts Components...

Страница 16: ...ddle Knife 1 10 Bearing 16002 1 11 Right Knife 1 12 Spacing Sleeve 1 13 Right Wallboard 1 14 Roller Wallboard 1 15 Roller 1 16 Bearing 608 1 17 Eccentric Shaft 1 18 Bearing 6900 4 19 Sub Post 1 20 Rol...

Страница 17: ...x1 3 41 Bearing 635 3 42 Feeding and Returning Motor Combination 1 43 Cushion Ring 2 44 Induction Disk 1 45 Pendulum Bar of Sliding Plate 1 46 Extension Spring x3 1 47 Heating Plate Frame 1 48 Heatin...

Страница 18: ...ontinued 61 Cam 2 1 62 Cam 1 1 63 Left Wallboard 1 64 Big Gear Wheel 1 65 Electric Magnet 1 66 Spacing Plate of Strap Inserting Path 1 67 Strap Feeding Bottom Plate 1 68 Spacing Plate 1 69 Strap Feedi...

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