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Installation, Operation and Parts Manual

EE-6503V2

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Annex 2, Hydraulic diagrams and parts list

1.Oil tank

11.Flow-control valve

2.Oil filter

12.Oil tank cover

3.Gear pump

13.Leveling ball valve

4.Coupling

14.Rubber oil hose

5.AC motor

15.Rubber oil hose

6.Hydraulic block

16.Rubber oil hose

7.Cushion valve

17.Rubber oil hose

8.Over-flow valve

18.Main oil cylinder

9.Single way valve

19.Seondary oil cylinder

10.Solenoid unloading valve

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Содержание EE-6503V2

Страница 1: ...platform scissor lift Manual Levelling Lifting capacity 3500KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or operation of the l...

Страница 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Страница 3: ...onstruction of the lift 9 3 3 Dimensions 9 3 4 Safety devices descriptions 10 3 5 Technical data 10 INSTALLATION INSTRUCTIONS 11 4 1 Preparations before installation 11 4 2 Installation attentions 13...

Страница 4: ...pert or qualified person to perform checking It must be ensure that the person chosen satisfies the requirements The user bears special responsibility if employees of the company are appointed as expe...

Страница 5: ...y designed to lift the entire body of vehicles with its maximum weight within the lifting capacity 1 3 10 Always insure the safety locks are engaged before any attempt to work near or under the vehicl...

Страница 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detach...

Страница 7: ...ushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measu...

Страница 8: ...ble use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resu...

Страница 9: ...sh upwards the pistons of oil cylinders Meanwhile support scissor brackets of the lift rise accordingly In the process of rising the independent mechanical safety locking system protects the lift from...

Страница 10: ...stop lowering at a safety height above the ground Push DOWN II button to continue the lowering movement which accompanies with alarming buzz warning service persons being away from the moving parts 4...

Страница 11: ...allation location The user must provide fuse protection for the connection Requirements for power supply cable of the installation site at least 2 5mm2 wire core for 3Ph power and 4 0mm2 wire core for...

Страница 12: ...rical drill With D16 and D18 drill bit 1 Open spanner D17 19mm 2 Adjustable spanner bigger than D30mm 1 Cross socket screw driver PH2 1 Quick spanner handle adapter Ratchet 1 Socket spanner D24mm 1 Le...

Страница 13: ...uld be firmly screwed up 4 2 3 Do not place any vehicle on the lift in the case of trial running 4 3 General Installation Steps Step 1 Dismantle the package of the lifting platforms Remove the carton...

Страница 14: ...raulic components during the connection Step 5 Connect the electrical system Refer to Annex 1 when fix the electrical system Connect the wire connectors for rising and lowering limit switches Connect...

Страница 15: ...ve controls which platform This could be judged by the way that the oil hose was connected or by trial raising or lowering 1 Connect the power supply and turn on the main power switch on the control p...

Страница 16: ...robust and synchronized when running with rated load 7 If the control button works as hold to run 8 If limit switches work well 9 If grounding wire is connected 10 If rising and lowering smoothly 11 I...

Страница 17: ...not positioned midway of the runways 5 1 4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process 5 1 5 When runways being raised to the desired heig...

Страница 18: ...tween adapters and centered over t he lift 1 Make sure that you have read and understood the operation manual before operation 2 Load vehicle on lift carefully Position the lift adapters to contact at...

Страница 19: ...d emergency unloading solenoid valve 2 Take off the protective cap of the valve and see red the valve core 3 Push the blue air supplying button and meanwhile push and turn anticlockwise the red valve...

Страница 20: ...up or jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make ad...

Страница 21: ...switch Push the UP button inspect and ensure the lifting platform stops rising at maximum lifting height Every day Safe descent limit switch Push the DOWN I button inspect and ensure the lifting platf...

Страница 22: ...e Every 3 months 10 Joint shafts Add grease into the oil cups Every 3 months 11 Anchored expansion bolts Check with torque spanner For M18 bolt the torque is no less than 80N m For M16 the torque is n...

Страница 23: ...Installation Operation and Parts Manual EE 6503V2 23 Annex 1 Electrical diagrams and parts list...

Страница 24: ...Installation Operation and Parts Manual EE 6503V2 24...

Страница 25: ...Installation Operation and Parts Manual EE 6503V2 25...

Страница 26: ...breaker 3Ph DZ47 63C16 3P 1 QF1 320803001 Circuit breaker DZ47 63C1 1P 1 KM 320901001 AC contactor 3Ph CJX2 1210 AC24 1 320901011 AC contactor 1Ph CJX2 1810 AC24 220V 1P 1 SQ1 SQ2 320301011 Limit swit...

Страница 27: ...rol valve 2 Oil filter 12 Oil tank cover 3 Gear pump 13 Leveling ball valve 4 Coupling 14 Rubber oil hose 5 AC motor 15 Rubber oil hose 6 Hydraulic block 16 Rubber oil hose 7 Cushion valve 17 Rubber o...

Страница 28: ...7 624001037 Rubber oil hose L 1900 1 8 615019005 Connector B 6501 A4 B16 1 9 615020001 Main oil cylinder 6503 A4 B1 1 10 615020002 The secondary oil cylinder 6503 A3 B2 1 Seal Rings Pos Code Name Spec...

Страница 29: ...tank 18L 1 3 310101026 Straight connector G1 4 G1 4 L 120 1 4 615019005 Connector B 6501 A4 B16 1 5 201102002 Hex flange screw M5 10 4 6 202109064 screw for oil tank fixing M6 30 4 7 207103019 Compos...

Страница 30: ...e DYF C 1 12 330304001 Over flow valve EYF C 1 13 330305002 Throttle valve 1 14 330307001 Two way ball valve GE2G1 4111AB 1 15 330308006 Solenoid unloading valve DHF06 220H DC24 1 16 330401005 Oil suc...

Страница 31: ...E 8 1 8 310501001 Pneumatic cylinder CQ2B32 20 2 Annex 4 Mechanically exploded drawings and parts list Pos Code Name Specification Qty 1 410200031 Shaft A 6503 A2 2 2 614020211 Base plate 6503V2 A1 B1...

Страница 32: ...oil cylinder 6503V2 A3 B3 1 7 614020213 Mechanic lock assembly 6503V2 A3 B5 1 8 410203251 UP shaft of oil cylinder 6503V2 A3 B8 1 9 410203290 Stainless steel pad plate 6503V2 A3 B9 1 10 310501001 Pneu...

Страница 33: ...A3 B6 1 6 615020001 Main oil cylinder 6503 A4 B1 1 7 614020213 Mechanic lock assembly 6503V2 A3 B5 1 8 410203251 UP shaft of oil cylinder 6503V2 A3 B8 1 9 410203290 Stainless steel pad plate 6503V2 A...

Страница 34: ...ame Specification Qty 1 205101018 Bearing 3025 SF 1 8 2 205101025 Bearing 3058 SF 1 4 3 410190101 Thin space ring 6501 A2 B8 4 4 410200171 Pin shaft C 6503 A7 4 5 614020006B Rotate arm B 6503 A5 B2 1...

Страница 35: ...Flat washer C M24_GB95 4 16 203103011 Hex locking nut M24_GB889_1 8 17 208106002 Straight oil cup M8YP_GB7940_4 8 Pos Code Name Specification Qty 1 410200031 Shaft A 6503 A2 2 2 614020221 Lifting pla...

Страница 36: ......

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