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Owner’s Guide

Page 55

MAINTENANCE PROCEDURES

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

CAPACITIES AND REPLACEMENT PARTS

Hardware

Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the
Torque Specifications table.

Use care when tightening fasteners and refer to the Technician’s Repair and Service Manual for specific torque values.

Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the
hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2..

Table 1: Torque Specifications and Bolt Grades

Fuel Tank / Fuel

Engine Oil

Oil Filter

Air Filter

Spark Plug

Starter/Generator Belt

Clutch Belt

Rear Axle Oil

Fuse

Headlight Sealed Beam

Turn Signal Bulb

Tail Light Bulb

5.3 gal (20.0 liters) / 87 Octane Min

1.4 US qt (1.3 liters)

51 oz (1.5 liters) / SAE 30

15 amp (P/N 18392G1)

(P/N 20209G3)

(P/N 20574G3)

#1157 (P/N 611242)

P/N 607454

P/N 28463G01

NGK BPR2ES (P/N 607462)

.028” - .031" (.7mm - .8 mm) Gap

P/N 26414G1

P/N 618630

ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)

BOLT SIZE

Grade 2

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

Unless otherwise noted in text, tighten all hardware in accordance with this chart.

This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when

installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.

(5)

(11)

(20)

(33)

(47)

(75)

(102)

130

(176)

125

(169)

190

(258)

Grade 5

Grade 8

(8)

(18)

(31)

(47)

(75)

(108)

110

(149)

200

(271)

320

(434)

480

(651)

(8)

(24)

(47)

(75)

(108)

110

(149)

170

(230)

280

(380)

460

(624)

680

(922)

BOLT SIZE

Class 5.8
(Grade 2)

M10

M12

M14

(2)

(3)

(6)

(14)

(27)

(47)

(76.4)

Class 8.8
(Grade 5)

(3)

(6)

(10)

(24)

(47)

(83)

(131)

Class 10.9
(Grade 8)

(4)

(8)

(14)

(34)

(66)

(117)

136

(184)

5.8

8.8

10.9

Ref Tsp 1

Содержание TXT FREEDOM

Страница 1: ...TXT FREEDOM 2 2 VALOR Owner s Guide Issued February 2010 Revised August 2012 ...

Страница 2: ... hand tools Contact your ser vice representative on servicing the vehicle in accordance with the Periodic Service Schedule Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch or the Service Parts Department When ordering parts or requesting information for your vehicle provide the vehicle model and Serial Number The following info...

Страница 3: ...ject to change without notice The E Z GO Division DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual These are the original instructions as defined by 2006 42 EC TO CONTACT US NORTH AMERICA TECHNICAL ASSISTANCE WARRANTY PHONE 1 800 774 ...

Страница 4: ...y may void the warranty Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATT...

Страница 5: ...NFORMATION SECTION 1 GENERAL SPECIFICATIONS SECTION 13 INTRODUCTION SECTION 19 OPERATING PROCEDURES SECTION 27 MAINTENANCE PROCEDURES SECTION 37 REGISTRATION AND WARRANTY 59 WARRANTY EMISSION STATEMENTS Appendix A DECLARATION OF CONFORMITY Appendix B INDEX Index 1 ...

Страница 6: ...Page iv Owner s Guide TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 7: ...ge 1 SAFETY INFORMATION TABLE OF CONTENTS FOR SAFETY INFORMATION SECTION TITLE PAGE NO SAFETY 3 NOTICES CAUTIONS WARNINGS AND DANGERS 3 GENERAL 5 GENERAL OPERATION 5 MAINTENANCE 6 VENTILATION 6 LABELS AND PICTOGRAMS 7 ...

Страница 8: ...Page 2 Owner s Guide SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 9: ...ith the AC Drive motor must be towed with the Run Tow switch located under the passenger seat in the Tow position If the vehicle is to be used in a commercial environment signs similar to the ones illustrated should be used to warn of situations that could result in an unsafe condition Observe these NOTICES CAUTIONS WARNINGS and DANGERS be aware that servicing a vehicle requires mechan ical skill ...

Страница 10: ...ies to modify an E Z GO manufactured vehicle to permit the vehicle to operate at or in excess of 20mph When an E Z GO manufactured vehicle is modified in any way by the Distributor Dealer or customer to operate at or in excess of 20mph UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle LSV subject to the strictures and requirements of Federal Motor Vehicle Safety Standard 571 500 I...

Страница 11: ...S MANUAL This vehicle conforms to the current applicable standard s for safety and performance requirements These vehicles are designed and manufactured for off road use They DO NOT conform to Federal Motor Vehicle Safety Standards of the United States of America USA and are not equipped for operation on public streets Some communities may permit these vehicles to be operated on their streets on a...

Страница 12: ...ds NEVER get under a vehicle that is supported by a jack lift the vehicle in accordance with the manufacturer s instructions maintain the vehicle in an area away from exposed flame or persons who are smoking be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated test drive the vehicle after any repairs or maintenance in a safe area that is free of...

Страница 13: ...Back On a Hill From a Stopped Position 3 Fully Release Park Brake 2 Apply Service Brake With Left Foot 4 Depress Accelerator While Releasing Service Brake As Vehicle Starts 74443G01 608465 608465 cm MIN 150 R F ON OFF I O ON OFF I O F R F ON OFF I O ON OFF I O R F ON OFF I O ON OFF I O R F 14 25 14 25 614121 614121 614068 www ezgo com 608822 AUTHORIZED REPRESENTATIVE IN EC IS RANSOMES JACOBSEN LTD...

Страница 14: ... 2 1 2 3 P P P P P P 74093 G01 DO NOT TAMPER WITH OR CHANGE THIS ADJUSTMENT OF THE GOVERNOR FAILURE TO COMPLY COULD RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY WARNING 24880G01 THIS VEHICLE IS EQUIPPED WITH A NEGATIVE GROUND SYSTEM NEVER ALLOW THE POSITIVE BATTERY POST OR CABLE TO CONTACT THE FRAME AS THIS COULD RESULT IN A BATTERY EXPLOSION AND SERIOUS PERSONAL INJURY WAR...

Страница 15: ...GLE AS SPECIFIED LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS AWAY FROM DUMP BED DO NOT STAND BEHIND DUMP BED 1 13 14 2 3 4 5 6 7 8 14û 25 WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY MAXIMU...

Страница 16: ...G BATTERY TERMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS BATTERIES ARE HEAVY USE CARE LIFTING USE INSULATED TOOLS 28 29 30 31 32 WEAR EYE PROTECTION NO SMOKING HOT...

Страница 17: ...Q MOVE DIRECTION SELECTOR TO REVERSE Q AN AUDIBLE DEVICE WILL SOUND Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO NEUTRAL 39 40 41 ON OFF ON POSITION OFF P...

Страница 18: ...Page 12 Owner s Guide SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 19: ...r s Guide Page 13 GENERAL SPECIFICATION TABLE OF CONTENTS FOR GENERAL SPECIFICATIONS SECTION TITLE PAGE NO TXT SHUTTLE 2 2 SPECIFICATIONS 14 TXT FREEDOM GAS SPECIFICATIONS 15 TXT VALOR GAS SPECIFICATIONS 16 ...

Страница 20: ...10 8 cm n o i s n e p s u S g n i r e e t S r e w o P e l c i h e V Power Source 4 Cycle 24 5 cu in 401 cc Low E OHV Steering Self compensating rack and pinion s r e b r o s b a k c o h s c i l u a r d y h h t i w s g n i r p s f a e L n o i s n e p s u S t n o r F V H O r e d n i l y C e l g n i S n i a r T e v l a V Horsepower kW 13 hp 9 7 kW Exceeds SAE J1940 Std Rear Suspension Leaf springs wi...

Страница 21: ...t i c a p a C g n i w o T m c 8 0 1 n i 5 2 4 l a i t n e r e f f i D e c n a r a e l C d n G n o i s n e p s u S g n i r e e t S r e w o P e l c i h e V Power Source 4 Cycle 24 5 cu in 401 cc Low E OHV Steering Self compensating rack and pinion s r e b r o s b a k c o h s c i l u a r d y h h t i w s g n i r p s f a e L n o i s n e p s u S t n o r F V H O r e d n i l y C e l g n i S n i a r T e v ...

Страница 22: ...p a C g n i w o T m c 8 0 1 n i 5 2 4 l a i t n e r e f f i D e c n a r a e l C d n G n o i s n e p s u S g n i r e e t S r e w o P e l c i h e V Power Source 4 Cycle 24 5 cu in 401 cc Low E OHV Steering Self compensating rack and pinion s r e b r o s b a k c o h s c i l u a r d y h h t i w s g n i r p s f a e L n o i s n e p s u S t n o r F V H O r e d n i l y C e l g n i S n i a r T e v l a V Ho...

Страница 23: ...ghly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Fig 1 Vehicle Dimensions 47 0 in 119 cm Front 34 0 in 86 cm Rear 38 5 in 97 cm 46 5 in 118 cm 68 in 173 cm 66 0 in 168 cm 91 0 in 231 cm 4 25 in 11 0 cm Ground Clearance 105 in 267 cm ...

Страница 24: ...familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Page 18 Owner s Guide TURNING CLEARANCE DIAMETER 19 ft 5 8 m RECOMMENDED MAX RAMP 25 GRADE or 14oMAX RECOMMENDED MAX SIDE TILT 25 GRADE or 14oMAX FREEDOM 19 ft 5 8 m VALOR ...

Страница 25: ... Headlight Switch 21 Fuel Guage 22 Direction Selector 22 Accelerator Pedal 22 Brake and Park Brake 22 Horn 22 Rear View Mirror 22 Front Seats 22 Hip Restraint 23 Front Light Bar 23 Brake Light Turn Signal 23 Grab Handles 23 Glove Box 23 Cup Holder 23 Steering Wheel 23 Choke 24 Rear Seat TXT 2 2 Only 24 Hip Restraint Rear TXT 2 2 Only 24 ...

Страница 26: ...Page 20 Owner s Guide INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 27: ...al system of the vehicle to be turned on and off by turning the key To prevent inadvertent operation of the vehicle when left unattended the key should be turned to the OFF position and removed 2 LOW OIL PRESSURE INDICATOR LIGHT A low oil pressure indicator light is located on the dash panel The light illuminates when the oil pressure is low Check oil level If oil level is between ADD and FULL mar...

Страница 28: ...erator inadvertently will release the park brake and will cause the vehicle to move which could cause severe injury or death Depressing the accelerator pedal will release the park brake if it is engaged This is a feature to assure the vehicle is not driven with the park brake engaged Depressing the accelerator pedal is not the preferred method of releasing the park brake Depressing the lower secti...

Страница 29: ...vent of sudden vehicle position changes 11 Front Light bar The vehicle is equipped with single Front Light bars 12 Brake Light Turn Signal The combination brake light turn signal assemblies are located on the rear fenders 13 Grab Handles Front Passenger The vehicle is equipped with grab handles 14 Glove Box A passenger side locking glove box is standard driver side is offered as an option A separa...

Страница 30: ...TARTING section for operating instructions 18 Rear Seat TXT 2 2 only The rear seats is designed for two occupant on each side of the seat To prevent severe injury or death rear seat passengers should hold on to both the hip restraints and the rear hand hold when the vehicle is in motion Always be sure that all pas sengers are seated and holding on before operating vehicle 19 Hip Restraint Rear TXT...

Страница 31: ...Owner s Guide Page 25 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 32: ...Page 26 Owner s Guide INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 33: ...RES SECTION TITLE PAGE NO SERIAL NUMBER LOCATION 29 BEFORE INITIAL USE 30 OPERATING THE VEHICLE 30 Run In 31 Cold Starting 32 Starting and Driving 32 Starting the Vehicle on a Hill 32 Coasting 33 Fuel 33 Battery 34 Sun Top and Windshield 34 12 Volt Power Outlet 35 Towing a Trailer 35 ...

Страница 34: ...Page 28 Owner s Guide OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 35: ...the seat The other is located on the chassis between the seat back supports To access it raise the seat and lift up the flap on the access panel Design changes take place on an ongoing basis In order to obtain correct components for the vehicle the manufacture date code serial number and vehicle model mustacture date code serial number and vehicle model must be provided when ordering service parts...

Страница 36: ...or the lack of proper maintenance may result in damage or decreased performance Read and understand the following warnings before attempting to operate the vehicle To reduce the possibility of severe injury or death resulting from loss of vehicle control the following warnings must be observed When driving vehicle consider the terrain traffic conditions and the environmental factors which effect t...

Страница 37: ...n reverse All occupants must be seated Keep entire body inside vehicle and hold on while vehicle is in motion RUN IN Check for oil or fuel leaks that could have developed in shipment from the factory Avoid full throttle starts and rapid accel eration until the engine has achieved operating temperature All engines consume more oil than normal during the first hours of operation As internal moving p...

Страница 38: ... problem If the vehicle had been running and the engine does not start within 10 seconds use the choke STARTING AND DRIVING To reduce the possibility of roll back which could result in severe injury or vehicle damage do not release service brake until engine has started To operate vehicle Apply the service brake place the key in the key switch and turn it to the ON position Move the direction sele...

Страница 39: ...CIFICATIONS Limit speed by applying service brake FUEL To reduce the possibility of severe injury or death from improper fuel handling Do not smoke near the fuel tank Do not refuel near open flame or electrical items which could produce a spark Always handle gasoline in a well ventilated area Always wear eye protection to protect against splashed fuel and fuel vapors Always allow adequate space fo...

Страница 40: ...deep cycle model but is a starting battery Multiple deep cycling will result in the premature failure of the bat tery If the vehicle battery has become discharged it must be charged using a 12 volt charger that is rated at 10 amps or less and in accordance with all instructions provided by the manufacturer of the charger SUN TOP AND WINDSHIELD The sun top does not provide protection from roll over...

Страница 41: ...dard 1 7 8 ball The trailer and its load must not exceed 500 lbs 227 kg and no more than 50 lbs 23 kg tongue weight may be attached to the hitch Remember that the overall capacity of the vehicle operator passenger contents of load bed and accessories must be reduced to compensate for the trailer and load The range of motion of the trailer is limited by the ball and hitch The trailer should not be ...

Страница 42: ...Page 36 Owner s Guide OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 43: ...AINTENANCE 43 Tire Inspection 44 Rear Axle 44 FOUR CYCLE ENGINE 44 Checking the Oil Level 44 Changing the Oil 45 Starter Generator Belt Tension 48 Adjusting the Belt 48 BATTERY CLEANING 49 BRAKES 50 PERIODIC BRAKE TEST FOR MECHANICAL BRAKES 50 AIR INTAKE AND COOLING FINS 51 Checking the Lubricant Level 51 AIR CLEANER INSPECTION AND REPLACEMENT 52 Cleaning the Air Filter Element 52 LUBRICATION 53 S...

Страница 44: ...Page 38 Owner s Guide MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 45: ... surfaces of the vehicle provide attractive appearance and durable protection Frequent washing with lukewarm or cold water and mild detergent is required to preserve the painted surfaces Occasional cleaning and waxing with non abrasive products designed for clear coat automotive finishes will enhance the appearance and durability of the painted surfaces Corrosive materials used as fertilizers or f...

Страница 46: ...ehicle by reversing the lifting sequence WHEELS AND TIRES A tire explosion can cause severe injury or death Never exceed the inflation pressure rating on the tire sidewall To reduce the possibility of tire explosion pressurize tire with small amounts of air applied intermittently to seat beads Due to the low volume of the small tires overinflation can occur in seconds Never exceed the tire manufac...

Страница 47: ... plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel If the tire is flat remove the wheel and inflate the tire to the maximum recommended pressure for the tire Immerse the tire in water to locate the leak and mark with chalk Insert tire plug in accordance with manufacturer s instructions To reduce the possib...

Страница 48: ... charger that is rated at 10 amps or less Read and understand all instructions provided by the manufacturer of the charger TRANSPORTING VEHICLE TOWING This vehicle is not designed to be towed It is recommended that the vehicle be moved by placing the entire vehicle on a trailer flatbed truck or other suitable transport NEUTRAL LOCK To prevent the driven clutch from turning the rear wheels during s...

Страница 49: ...To reduce the possibility of motor damage never operate vehicle at full throttle for more than 4 5 seconds while vehicle is in a no load condition Wear eye protection when working on the vehicle Use extra care when working around batteries or using solvents or compressed air To reduce the possibility of causing an electrical arc which could result in a bat tery explosion turn off all electrical lo...

Страница 50: ...he valve dust cap after checking or inflating Rear Axle The only maintenance required for the first five years is the periodic inspection of the rear axle for lubricant leakage Unless leakage is evident the lubricant need only be replaced after five years Refer to the Service and Repair Manual for the fluid replacement procedure FOUR CYCLE ENGINE Engine Specifications Engine model FJ400D Type Four...

Страница 51: ...oil expands as it gets hot Do not over fill Check that the oil cap is firmly in place When adding oil between oil changes do not mix brands and viscosity grades of oil The oil dipstick fill cap must be in place before operating the engine Failure to install the dipstick fill cap will result in oil becoming contaminated and or oil being discharged into the engine compartment Changing the Oil Tool L...

Страница 52: ...ance This will remove any moisture that has accumulated during storage Be aware that engine fluids may be hot and contact to the skin may cause severe burns Wear rubber gloves to protect skin from exposure to the old oil and degreaser Theoilshouldbechangedwithenginewarm Parkvehicleonalevelsurface engageparkingbrakeandremovekey Placeadrainpanunder engine Wipe top of the engine clean with a cloth Re...

Страница 53: ...nd tighten to 61 in lbs 7 0 Nm torque Apply engine oil to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of the engine Then turn the filter 2 3 to 3 4 rotations by HAND S Pour in the specified type and amount of oil See Capacity and Replacement Parts chart on page 55 Oil capacity is 1 1 3 quarts 1 3 liters Add slightly less than 1 1 3 quarts 1 3...

Страница 54: ... 3 8 drive 1 Socket 3 4 3 8 drive 1 The starter generator belt tension should be checked after the first 15 20 hours and set to 75 80 lbs 34 36 kg A loose belt can cause audible vibration and squeal Tighten a new starter generator belt to 115 125 lbs 52 57 kg tension when a gauge is applied half way between the two pulleys A new belt may be checked manually A maximum deflection of 3 8 10 mm is acc...

Страница 55: ...ll attack the metal structure or the concrete asphalt floor Additionally a residue will be left on the battery which is conductive and will contribute to the discharge of the battery To reduce the possibility of battery explosion that could result in severe injury or death do not use metallic spray wand to clean battery and keep all smoking materials open flame or sparks away from the battery The ...

Страница 56: ...st is to compare the braking performance of the vehicle to the braking performance of new or known to be good vehicles or to an established acceptable stopping distance Actual stopping distances will be influenced by weather conditions terrain road surface condition actual vehicle weight accessories installed and vehicle speed No specific braking distance can be reliably specified The test is cond...

Страница 57: ...ing and ignition of accumulated debris After every off road use allow to cool and then check for a build up of dirt and debris in the air intake and cooling fins Dirt and debris may clog the engine s air cooling system Clean areas shown to prevent engine damage Keep linkages springs and controls clean Keep area around muffler free of any combustible material At least once a year or more often unde...

Страница 58: ...ssed air to clean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cover and air filter element Clean inside of cover canister and dust collector Install the element and cover the same way they were removed Be sure the positioning arrow on cover is pointing upwa...

Страница 59: ...t Qty Spark plug socket 13 16 1 2 drive 1 Ratchet 1 2 drive 1 Plug gauge wire type 1 Anti seize compound AR Torque wrench 1 2 drive ft lbs 1 Use care not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Remove and inspect the spark plug at intervals indicated in the Periodic Service Schedule Ref Periodic Service Schedule on page 56 Spark plug should b...

Страница 60: ... prevent possible eye injury from gasoline or gasoline vapor Keep hands clothing and jewelry away from moving parts Use care not to contact hot objects Raise the rear of the vehicle and support on jack stands before attempting to run the engine Preparing the engine for a prolonged storage period 30 days or more calls for a few simple steps to prevent a build up of var nish and gum in the carbureto...

Страница 61: ...Sealed Beam Turn Signal Bulb Tail Light Bulb 5 3 gal 20 0 liters 87 Octane Min 1 4 US qt 1 3 liters 51 oz 1 5 liters SAE 30 15 amp P N 18392G1 P N 20209G3 P N 20574G3 1157 P N 611242 P N 607454 P N 28463G01 NGK BPR2ES P N 607462 028 031 7mm 8 mm Gap P N 26414G1 P N 618630 ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherwise noted in text t...

Страница 62: ...wear cracks MONTHLY 20 HOURS includes items listed in previous table the following WIRING Check all wiring for loose connections and broken missing insulation ACCELERATOR Check for smooth movement DO NOT LUBRICATE CABLE SERVICE BRAKE MECHANICAL BRAKES Conduct brake performance test PARK BRAKE Check brake performance and adjust if required CHOKE CABLE Check for smooth movement and adjustment DO NOT...

Страница 63: ...k for unusual noise and loose or missing mounting hardware AIR FILTER ELEMENT Check filter element clean replace as required OIL FILTER Replace at oil change ENGINE OIL Replace with SAE 10W 30 or 10W 40 that meets or exceeds SF SG CC oil DO NOT OVERFILL DRIVE BELT Check for cracks fraying and excessive wear ANNUAL 250 300 HOURS includes items listed in previous tables the following FRONT WHEEL BEA...

Страница 64: ...Page 58 Owner s Guide MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 65: ... Page 59 REGISTRATION AND WARRANTY To register your vehicle go to http www ezgo com For warranty information go to http www ezgo com For replacement and aftermarket parts contact E Z GO Service Parts at www ezgo com ...

Страница 66: ...Page 60 Owner s Guide REGISTRATION AND WARRANTY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 67: ...Appendix A 1 VEHICLE EMISSION STATEMENTS Owner s Guide VEHICLE EMISSION STATEMENTS ...

Страница 68: ...Appendix A 2 Owner s Guide VEHICLE EMISSION STATEMENTS ...

Страница 69: ...oper maintenance or unapproved modifications You are responsible for presenting your vehicle to E Z GO Division of Textron Inc distribution center or service center as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage you should contact your nearest authorized E Z GO servi...

Страница 70: ...d parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of E Z GO 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modif...

Страница 71: ...or pressure regulator or fuel injection system Air fuel ratio feedback and control system if applicable Cold start enrichment system if applicable Air Induction System Intake manifold if applicable Air filter Ignition System Spark plugs Magneto or electronic ignition system Spark advance retard system if applicable Exhaust manifold if applicable Miscellaneous Items Used in Above Systems Electronic...

Страница 72: ... subsequent owner of the engine E Z GO reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of the lack of required maintenance or failure to keep maintenance records MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL HOW...

Страница 73: ...Appendix B 1 DECLARATION OF CONFORMITY Owner s Guide DECLARATION OF CONFORMITY EUROPE ONLY ...

Страница 74: ...Appendix B 2 Owner s Guide DECLARATION OF CONFORMITY ...

Страница 75: ...Appendix B 3 DECLARATION OF CONFORMITY Owner s Guide ...

Страница 76: ...Appendix B 4 Owner s Guide DECLARATION OF CONFORMITY NOTES ...

Страница 77: ... Starting 32 Coasting 33 Capacities and Replacement Parts 55 D Direction Selector 22 E Engine 44 F Front Seats 22 Front Light Bar 23 Fuel 33 G General Information 20 GENERAL OPERATION 5 Glove Box 23 Grab Handle Front Passenger 23 H Horn 22 Hip Restraint 23 Hauling 42 Hardware 55 I Information General 21 INITIAL USE BEFORE 30 Inspection Tire 44 Installation Wheel 41 K Key Switch Headlight Switch 21...

Страница 78: ...ULE 56 PICTOGRAMS LABELS 7 Prolonged Storage 54 R Rear Axle 44 REGISTRATION AND WARRANTY 59 REPAIR 39 Restraint Hip 23 S SCHEDULE PERIODIC SERVICE 56 Selector Direction 22 SERIAL NUMBER LOCATION 29 SERVICE AND MAINTENANCE 43 Starter 48 Starting Vehicle on a Hill 32 Steering Wheel 23 Storage Prolonged 54 Switch Headlight 21 Switch Key 21 T Tire Inspection 44 Tire Repair 40 TIRES WHEELS 40 Top and W...

Страница 79: ...Owner s Guide INDEX 3 INDEX VENTILATION 6 W WARNINGS AND DANGERS NOTICES CAUTIONS 3 WARRANTY REGISTRATION AND 59 Wheel Installation 41 Wheel Steering 23 WHEELS AND TIRES 40 Windshield Top 34 ...

Страница 80: ...INDEX 4 Owner s Guide INDEX Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

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