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5 -  3

Notes:

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

MAINTENANCE

5

Содержание TERRAIN 1000

Страница 1: ...623528 Owner s Guide ISSUED JULY 2011 REVISED JUNE 2015...

Страница 2: ...ces in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in...

Страница 3: ...ht to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised...

Страница 4: ...ate of self discharge varies depending on the ambient temperature the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls bel...

Страница 5: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES...

Страница 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 7: ...amiliar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO SAFETY 1 3 NOTICES CAUTIONS WARNINGS AND DANGERS 1 3 GENERAL 1 4 GENERAL OPERATION 1 5 M...

Страница 8: ...1 2 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Страница 9: ...passenger seat in the Tow Maintenance position Signs similar to the ones illustrated should be used to warn of situations that could result in an unsafe condition Be sure that this manual remains as p...

Страница 10: ...uct On behalf of E ZGO I am directing that E Z GO Branch personnel Distributors and Dealers advise all customers to adhere to this SAFETY RESTRICTION in connection with the use of all products new and...

Страница 11: ...e in safe operating condition read and observe all warnings and operation instruction labels affixed to the vehicle follow all safety rules established in the area where the vehicle is being operated...

Страница 12: ...repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle Use e...

Страница 13: ...e body inside car 27653G01 614121 74821G01 614068 cm MIN 150 R F ON OFF I O ON OFF I O F R F ON OFF I O ON OFF I O R F ON OFF I O ON OFF I O R F 14 25 14 25 614121 AUTHORIZED REPRESENTATIVE IN EC IS R...

Страница 14: ...D LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS...

Страница 15: ...NALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO...

Страница 16: ...N SELECTOR TO REVERSE Q AN AUDIBLE DEVICE WILL SOUND Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRE...

Страница 17: ...1 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SAFETY 1...

Страница 18: ...1 12 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Страница 19: ...oroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO TERRAIN 1000 Vehicle Specifications 2 3 TERRAIN 1000 Vehicle Dimensions 2 4 TE...

Страница 20: ...2 2 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Страница 21: ...ional equipment Specifications are subject to change without notice Field installed accessories may require installation charges 111 5 in 283 0 cm 49 5 in 126 0 cm Overall Length Overall Width 77 0 in...

Страница 22: ...liar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 4 2 TERRAIN 1000 111 5 in 283 0 cm 77 0 in 196 0 cm Front 38 0 in 97 0 cm Rear 38 5 in 98 0 cm 10 5 in 27...

Страница 23: ...become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TURNING CLEARANCE DIAMETER TERRAIN 1000 22 0 ft 6 7 m RECOMMENDED MAX RAMP GRADE 2...

Страница 24: ...2 6 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Страница 25: ...adlight Switch 3 3 State of Charge Meter 3 3 Direction Selector 3 3 Accelerator Pedal 3 3 Brake and Park Brake 3 4 Horn 3 5 Front Seats 3 5 Hip Restraint 3 5 Hour Meter 3 5 Weather Enclosure 3 5 Glove...

Страница 26: ...3 2 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Страница 27: ...F position and removed 2 State of Charge Meter The vehicle is equipped with a state of charge meter located in the dash panel The state of charge meter indicates the amount of usable power in the batt...

Страница 28: ...method of releasing the park brake 5 Brake and Park Brake If the vehicle is equipped with factory installed custom accessories some accessories remain operational with the key switch in the OFF positi...

Страница 29: ...ed for convenience of both the driver and passenger 13 Steering Wheel The steering wheel located in front of the driver seat is used to steer the vehicle The steering wheel is also installed with scor...

Страница 30: ...ry or any other wiring move the Run Tow Maintenance switch to the Tow Maintenance position After connecting a battery or any other wiring wait a minimum of 30 seconds before moving the Run Tow Mainte...

Страница 31: ...bed For safe operation of the vehicle this label must be under stood See the load bed warning label for maximum load The load must be positioned in the bed as far forward as possible distributed in su...

Страница 32: ...mediately behind the driver seat Raise the bed using the handle on the side of the bed To lower the manual lift bed grasp the bed handle and lower the bed to the rest position Be sure hands are not tr...

Страница 33: ...3 9 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers INTRODUCTION 3...

Страница 34: ...3 10 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Страница 35: ...ION 4 3 Plastic Load bed 4 5 Manual Lift Bed Operation 4 5 OPERATING THE VEHICLE 4 6 General 4 6 PRECISION DRIVE SYSTEMTM 4 7 Regenerative Braking 4 7 Pedal Up Braking 4 7 Terrain 4 8 Walk Away Featur...

Страница 36: ...rame weld tube The other PART A and PART B is located on the crossmember section of the chassis on the driver side seat back support To access it raise the seat and lift up the flap on the access pane...

Страница 37: ...es per hour is considered the minimum requirement Never charge a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane gas water heaters and furnaces...

Страница 38: ...e receptacle Looping the DC cord through the steering wheel when charging serves as a good reminder to store the cord out of the way when finished with charging The DC plug can be damaged by driving o...

Страница 39: ...ay that its center of gravity must not be higher than height noted on label and securely fastened down Failure to follow these instructions may result in severe personal injury damage the vehicle and...

Страница 40: ...efore attempting to operate the vehicle To reduce the possibility of severe injury or death resulting from loss of vehicle control the fol lowing warnings must be observed When driving vehicle conside...

Страница 41: ...onds to the option per the above option numbers C PRECISION DRIVE SYSTEM Regenerative Braking To prevent the possibility of loss of control that could cause severe injury or death use service brake to...

Страница 42: ...stem functions in all key switch positions Anti Roll Back Feature Anti Roll Back like Walk Away limits backward motion of the vehicle down an incline to less than 2 mph 3 kph See Walk Away Feature abo...

Страница 43: ...ed the motor controls the deceleration To stop the vehicle more quickly depress the service brake pedal When the direction selector is in the reverse position a warning signal will sound to indicate t...

Страница 44: ...de protection from roll over or falling objects The windshield does not provide protection from tree limbs or flying objects The sun top and windshield provide some protection from the elements howeve...

Страница 45: ...4 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers OPERATING PROCEDURES 4...

Страница 46: ...4 12 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4...

Страница 47: ...NT 5 10 FUSE REPLACEMENT 5 10 VEHICLE DISCHARGED BATTERY 5 10 TRANSPORTING VEHICLE 5 11 Towing 5 11 Neutral Lock 5 11 Hauling 5 11 SERVICE AND MAINTENANCE 5 12 ROUTINE MAINTENANCE 5 13 Tire Inspection...

Страница 48: ...familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 5 2 5 TITLE PAGE NO LUBRICATION 5 22 SPARK PLUGS 5 22 PROLONGED STORAGE 5 23 PERIODIC SERVICE SCHEDULE...

Страница 49: ...5 3 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Страница 50: ...5 4 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Страница 51: ...mercial plastic polish or Plexus plastic cleaner available from the service parts department Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied...

Страница 52: ...d terrain When driving at full speed on a dirt road loose surfaces or wet grass vehicle stopping distance will increase If the vehicle is fully loaded it will take longer to stop than with no load Whe...

Страница 53: ...and jack stands at the areas indicated only Lifting The Vehicle Tool List Qty Tool List Qty Floor jack 1 Jack stands 4 Wheel Chocks 4 Remove payload from vehicle before lifting No person s should be i...

Страница 54: ...inflation should be determined by the condition of the terrain See GENERAL SPECIFICATIONS section for rec ommended tire inflation pressure For outdoor applications with major use on grassy areas the...

Страница 55: ...f the wheel against the hub With the valve stem to the outside mount the wheel onto the hub with lug nuts Finger tighten the lug nuts 1 in a cross sequence pattern Tighten the lug nuts to 50 to 85 ft...

Страница 56: ...the rubber bezel from around the edge of the taillight and remove lens Install replacement bulb and replace lens FUSE REPLACEMENT To replace fuses locate the fuse block under the driver side seat Pul...

Страница 57: ...irection selector To operate Turn key switch to OFF and lift seat Pull out and rotate the neutral lock pin handle so that the pointed portion of the handle is to the side of the direction selector cam...

Страница 58: ...cting battery at negative terminal before servicing Wear eye protection when working on the vehicle Use extra care when work ing around batteries or using solvents or compressed air To reduce the poss...

Страница 59: ...t five years is the periodic inspection of the rear axle for lubricant leakage Unless leakage is evident the lubricant need only be replaced after five years Refer to the Service and Repair Man ual fo...

Страница 60: ...s it gets hot Do not overfill Check that the oil cap is firmly in place When adding oil between oil changes do not mix brands and viscosity grades of oil The oil dipstick fill cap must be in place bef...

Страница 61: ...moisture that has accumulated during storage Be aware that engine fluids may be hot and contact to the skin may cause severe burns Wear rubber gloves to protect skin from exposure to the old oil and...

Страница 62: ...1 in lbs 7 0 Nm torque Apply engine oil to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of the engine Then turn the filter 2 3 to 3 4 rotations b...

Страница 63: ...Socket 3 4 3 8 drive 1 The starter generator belt tension should be checked after the first 15 20 hours and set to 75 80 lbs 34 36 kg A loose belt can cause audible vibration and squeal Tighten a new...

Страница 64: ...eft on the battery which is conductive and will contribute to the discharge of the battery To reduce the possibility of battery explosion that could result in severe injury or death do not use metalli...

Страница 65: ...d surface condition actual vehicle weight accessories installed and vehicle speed No specific braking distance can be reliably specified The test is conducted by latching the park brake to eliminate d...

Страница 66: ...cooling fins Dirt and debris may clog the engine s air cooling system Clean areas shown to prevent engine damage Keep linkages springs and con trols clean Keep area around muffler free of any combusti...

Страница 67: ...to clean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cove...

Страница 68: ...type 1 Anti seize compound AR Torque wrench 1 2 drive ft lbs 1 Use care not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Remove and inspect the spar...

Страница 69: ...nt a build up of varnish and gum in the carburetor and corrosion in the engine Turn the Key Switch to OFF position and leave the Forward Reverse switch in the NEUTRAL position during storage Perform a...

Страница 70: ...n previous table the following WIRING Check all wiring for loose connections and broken missing insulation ACCELERATOR Check for smooth movement DO NOT LUBRICATE CABLE SERVICE BRAKE MECHANICAL BRAKES...

Страница 71: ...rdware AIR FILTER ELEMENT Check filter element clean replace as required OIL FILTER Replace at oil change ENGINE OIL Replace with SAE 10W 30 or 10W 40 that meets or exceeds SF SG CC oil DO NOT OVERFIL...

Страница 72: ...in 1 4 US qt 1 3 liters 51 oz 1 5 liters SAE 30 2 oz 60 mL P N 625753 15 amp P N 18392G1 P N 619101 P N 619100 P N 619102 P N 607454 P N 28463G01 NGK BPR2ES P N 607462 028 031 7 mm 8 mm Gap P N 26414G...

Страница 73: ...5 27 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Страница 74: ...5 28 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Страница 75: ...A 3 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers DECLARATION OF CONFORMITY...

Страница 76: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers A 4 DECLARATION OF CONFORMITY CONTINUED...

Страница 77: ...A 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers APPENDIX A...

Страница 78: ...A 6 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 79: ......

Страница 80: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

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