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E-Z-GO ST 480, Руководство владельца и по обслуживанию

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4-1

GENERAL SPECIFICATIONS

ST 480

STANDARD EQUIPMENT:

BATTERY ........................................One 12 Volt Maintenance Free (515 CCA, 82 Minute Reserve)
ENGINE...........................................16 H.P. (11.9 kW) 29.2 ci (480 cc) Twin Cylinder, Overhead Valve

Pressurized Lubrication with Spin Off Filter
Magnetron™ Ignition with Transistor Module
Replaceable Dry Cartridge Air Filter with Pre-Filter & Remote Intake
Fixed Jet Bowl Carburetor, Pulse Fuel Pump

TRANSAXLE...................................13.32:1 Helical geared with Differential Lock and Ground Speed 

Governor

TRANSMISSION............................Automatic Continuously Variable Transmission (CVT)
FUEL TANK.....................................6 Gallon (23 Liters) Tank. 36 lbs. (16 kg) Fuel Weight
BRAKES..........................................Dual Rear Wheel, Self-Adjusting Hydraulic Drum Brakes
PARKING BRAKE...........................Hand Operated Mechanical Parking Brake
FRONT SUSPENSION ...................Leaf Springs with Hydraulic Shock Absorbers
REAR SUSPENSION......................Leaf Springs with Hydraulic Shock Absorbers
STEERING ......................................Single Reduction Rack & Pinion
STEERING WHEEL........................Dual Handgrips
SEATING.........................................Cushion Foam/Vinyl Cover Bucket Seats, Hip Restraint/Hand Hold
SEATING CAPACITY......................Operator & 1 Passenger
TOTAL LOAD CAPACITY...............800 lbs. (365 kg) Including Operator, Passenger, Accessories & Cargo

500 lbs. (230 kg) Maximum Bed Load

SPEED.............................................16.5 mph (26.5 kph) Max
CHASSIS ........................................Powder Coated (DuraShield™), Welded Tubular Steel
VEHICLE PROTECTION.................Tubular Steel Front Bumper with Brush Guards
BODY ..............................................Flexible Impact Resistant DuraShield™ Injection Molded TPO 

(Thermoplastic Olefin) with Base Coat/Clear Coat Front Cowl. 
DuraShield™ Powder Coated Steel Rear Body

STANDARD COLOR(S) .................ST Series: Hunter Green; ST ADVANTAGE Series: RealTree

®

Advantage Camo Body and Load Bed

DASH PANEL .................................Scuff Resistant Glass Fiber Reinforced Plastic (Thermoplastic Olefin) 

with 4 Drink Holders

LOAD BED......................................Rotomolded cross link polyethelene & Electric Dump
LOAD BED FEATURES...................Hinged Removable Tailgate, Removable Bed Sides
LIGHTING/HORN (Standard)........Dual Halogen Headlights, Horn
TIRES (Standard)...........................22 x 9 - 10 Stryker I

®

 (Uni-directional)

TIRE PRESSURE............................12 - 16 psi (85 - 110 kPa)
WEIGHT (Without Fuel).................1100 lbs (480 kg)
OPERATING CONTROLS
& INSTRUMENTATION .................Removable Key, ‘Deadman’ Accelerator Control, Direction Selector, 

Audible Reverse Warning, Analog Fuel Gauge, Low Oil Pressure 
Indicator and 12 Volt Power Outlet

Specifications subject to change without notice.

Содержание ST 480

Страница 1: ...A Textron Company...

Страница 2: ...hat should be observed A CAUTION indicates a condition that may result in damage to the vehicle A WARNING indicates a hazard ous condition which could result in severe injury or death Please observe t...

Страница 3: ...anual is subject to change without notice E Z GO Division of Textron Inc is not liable for errors in this manual or for incidental or consequential damage that result from the use of material in this...

Страница 4: ...tory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components mustbe per original vehicle specifications in order to maintain the United States o...

Страница 5: ...FUEL GAUGE 3 9 LOW OIL PRESSURE INDICATOR LIGHT 3 9 ACCELERATOR PEDAL 3 9 Fig 11 Accelerator Brake and Horn 3 10 SERVICE BRAKE PEDAL 3 10 PARK BRAKE 3 10 HORN 3 10 DIFFERENTIAL LOCK 3 10 LOAD BED 3 11...

Страница 6: ...ervice 3 33 Cartridge Service 3 33 Fig 30 Air Cleaner 3 33 REAR AXLE 3 34 Checking the Lubricant Level 3 34 Fig 31 Add Check and Drain Rear Axle Lubricant 3 34 STARTER GENERATOR BELT TENSION 3 34 Fig...

Страница 7: ...t notice This vehicle conforms to the current applicable standard for safety and performance requirements These vehicles are designed and manufactured for off road use They do not conform to Federal M...

Страница 8: ...er get under a vehicle that is supported by a jack Lift the vehicle in accordance with the manufacturer s instructions Never attempt to perform vehicle maintenance in an area where exposed flame is pr...

Страница 9: ...stributor an autho rized Branch or the Service Parts Department When ordering parts or requesting information for your vehicle provide vehicle model serial number and manufacture date code BEFORE INIT...

Страница 10: ...n terrain that is free from stumps large rocks or holes The vehicle should not be used to cross water VEHICLE CAPACITY Due to the variety of ways the vehi cle may be used it is important that the oper...

Страница 11: ...ded it will take longer to stop than with no load When operating vehicle in wet weather conditions remember that the brakes may need to be lightly applied in order to provide enough friction to dry th...

Страница 12: ...r mance of the vehicle To prevent severe injury or death while driving be aware of the follow ing Environmental hazards such as steep slopes overhanging limbs etc Danger of fire when vehicle is operat...

Страница 13: ...winds tightly and evenly onto the drum leaving no gaps that could cause pre mature wear to the cable When using winch under a load operate the remote control from as far to the side of the vehicle as...

Страница 14: ...load capacity of the winch decreases with the steepness of the slope The winch is designed for intermittent duty only The elec tric motor should not be allowed to become excessively hot If the motor b...

Страница 15: ...the winch drum or the winch cable while it is under tension Unplug the winch switch before working on the winch drum in order to prevent inadvertent operation When operating winch take up slack slowl...

Страница 16: ...ght accelerator pedal brake pedal park brake horn differential lock KEY LIGHT SWITCH Located on the dash panel this switch enables the basic electrical sys tem of the vehicle to be turned on and off b...

Страница 17: ...page 3 9 LOW OIL PRESSURE INDICATOR LIGHT A low oil pressure indicator light is located on the dash panel Ref Fig 9 on page 3 9 If oil pressure drops below 1 4 psi 1 2 kg cm2 the oil pressure switch...

Страница 18: ...the front seats Ref Fig 10 on page 3 9 The brake is engaged when the handle is raised and disengaged when the handle is in the full down position When leaving the vehicle unattended engage the park br...

Страница 19: ...mum load The load must be posi tioned in the bed as far forward as possible distributed in such a way that its center of gravity must not be higher than height noted on label and secured Failure to fo...

Страница 20: ...ervice brake to control speed when traveling down an incline A sudden stop or change of direction may result in loss of control Slow down before and during turns All turns should be made at reduced sp...

Страница 21: ...helmet and protective clothing are recom mended for operator and passenger at all times Do not permit anyone in the load bed while vehicle is in motion Use caution when operating the electric dump Do...

Страница 22: ...ce brake place the key in the key switch and turn it to the ON position Move the direction selector to the direction desired Release the park brake by pressing the release button in the end of the han...

Страница 23: ...dequate space for the expansion of gaso line Leave at least 1 2 5 cm space below bottom of filler neck Inspect fuel cap tank and other components for leaks or deterioration that could cause a hazardou...

Страница 24: ...of conveying information or warnings Appendix A illustrates and explains picto grams that may appear on the vehicle Not all pictograms shown in Appendix A will be found on your vehicle SUN TOP AND WIN...

Страница 25: ...eat material body finish or elec trical system Do not use pressure in excess of 700 psi to wash exterior of vehicle Clean windshield with lots of water and a clean cloth Minor scratches may be removed...

Страница 26: ...cleaner con taining no harsh solvents yet gently lifts grease off hands May be used with or without water P N 75505 G01 Battery Cleaner that neutralizes battery acids and dissolves termi nal corrosion...

Страница 27: ...is vehicle are uni directional and should never be moved from one side of vehi cle to the other This vehicle comes standard with uni directional tires Left side tires should always remain on the left...

Страница 28: ...signated on tire sidewall All four tires should have the same pres sure for optimum handling characteristics Be sure to install the valve dust cap after checking or inflating The vehicle is fitted wit...

Страница 29: ...previ ously removed To replace the turn signal light bulb support turn signal housing from backside of cowl while removing two screws securing lens Ref Fig 18 on page 3 21 Install new bulb and replac...

Страница 30: ...vehicle be moved by placing the entire vehi cle on a trailer flatbed truck or other suitable transport NEUTRAL LOCK To prevent the driven clutch from turning the rear wheels during service operations...

Страница 31: ...ENANCE To reduce the possibility of severe injury or death from improper servic ing techniques Do not attempt any type of servicing operations before reading and understanding all notes cautions and w...

Страница 32: ...roviding it receives regular maintenance Refer to the Periodic Service Schedule for appro priate service intervals Ref Fig 22 on page 3 26 Refer to Lubrication Points for appropriate lubrication locat...

Страница 33: ...ERIAL NUMBER PLATE LOCATION The serial number and manufacturing date code are located on a plate on the passenger side of the dash housing of the vehicle Ref Fig 21 on page 3 25 Design changes take pl...

Страница 34: ...KLY TIRES Examine for cuts excessive wear and pressure see GENERAL SPECIFICATIONS WHEELS Check for bent rims missing or loose lug nuts FUEL GAUGE Check for proper operation at fueling and fuel cap ven...

Страница 35: ...heck for binding cables Check for damage or wear Lubricate as required use light oil DO NOT LUBRICATE CABLES REAR SHOCK ABSORBERS Check for oil leakage loose mounting hardware ENGINE ELECTRICAL SYSTEM...

Страница 36: ...page 3 29 RACK END BALL JOINT Lubricate use wheel bearing grease REAR AXLE Check for unusual noise and loose or missing mounting hardware DRIVE BELT Check for cracks fraying and excessive wear 250 300...

Страница 37: ...W arrow on the side of filter Install new fuel filter and reposition the clamps over the inlet and outlet CHECKING THE OIL LEVEL Tool List Qty Required Clean cloth 2 Never overfill the engine with oil...

Страница 38: ...ng the engine Failure to install the dipstick and fill cap will result in oil becoming contaminated and or oil being discharged into the engine com partment CHANGING THE OIL Tool List Qty Required Pli...

Страница 39: ...frequently SAE 30 oil if used below 40 F 4 C will result in hard starting and possible engine bore damage due to inadequate lubrication To reduce the possibility of severe injury wear rubber gloves to...

Страница 40: ...mount with a clean lint free cloth Lightly oil the seal on the new filter with fresh clean oil Screw fil ter on by hand until the seal contacts the filter mount Tighten 1 2 to 3 4 turn more Refill en...

Страница 41: ...s Access the filters by unsnapping the spring clip on each side of the air cleaner and removing the air cleaner cover Ref Fig 30 on page 3 33 If necessary vacuum or wipe out any loose dirt or trash fr...

Страница 42: ...R AXLE The rear axle is provided with a lubricant level check plug located on the driver side at the rear of the housing Ref Fig 31 on page 3 34 Unless leakage is evident an annual lubricant check is...

Страница 43: ...ection of 3 8 1 cm is acceptable for a new belt Ref Fig 33 on page 3 35 Tighten an existing belt to 75 80 lbs 34 36 kg tension using the same technique and inspect for cracking or wear A maximum defle...

Страница 44: ...d result in severe injury or death do not use metallic spray wand to clean battery and keep all smoking materials open flame or sparks away from the battery The correct cleaning technique is to spray...

Страница 45: ...ze compound and tighten to 15 ft lbs 20 Nm torque Fouled spark plugs are indicated by a wet black appearance This could be caused by a dirty air filter element or other restrictions in the air intake...

Страница 46: ...r Keep hands clothing and jewelry away from moving parts Use care not to contact hot objects Raise the rear of the vehicle and support on jack stands before attempting to run the engine Preparing the...

Страница 47: ...2 9 16 5 8 3 4 7 8 1 Unless otherwise noted in text tighten all hardware in accordance with this chart This chart specifies lubricated torque figures Fasteners that are plated or lubricated when inst...

Страница 48: ...Tank Fuel Engine Oil Oil Filter Air Cleaner Filter Pre Cleaner Filter Spark Plugs Starter Generator Belt Clutch Belt Rear Axle Oil Fuse Headlight Bulb Turn Signal Bulb Tail Light Bulb 6 0 gal 22 5 lit...

Страница 49: ...ator 1 Passenger TOTAL LOAD CAPACITY 800 lbs 365 kg Including Operator Passenger Accessories Cargo 500 lbs 230 kg Maximum Bed Load SPEED 16 5 mph 26 5 kph Max CHASSIS Powder Coated DuraShield Welded T...

Страница 50: ...ensions 42 5 in 108 cm 50 in 127 cc 34 in 86 cm 6 in 15 cm Ground Clearance 110 5 in 281 cm 15 in 38 cm 49 in 125 cm 77 in 196 cm Rear 38 in 96 cm Front 38 5 in 97 cm 78 in 198 cm or 75 in 191 cm with...

Страница 51: ...4 3 GENERAL SPECIFICATIONS Fig 2 Vehicle Incline Specifications Maximum Recommended Side Tilt 25 or 14 Max Maximum Recommended Ramp Grade 25 or 14 Max...

Страница 52: ...4 4 GENERAL SPECIFICATIONS Fig 3 Vehicle Turning Clearance Diameter TURNING CLEARANCE DIAMETER Approx 23 5 ft 7 2 m...

Страница 53: ...nd Obligations Refer to the Briggs Stratton Operating Maintenance Instructions provided with vehicle for Emission Control System Warranty information ENGINE OWNER WARRANTY POLICY Refer to the Briggs S...

Страница 54: ...5 2 LIMITED WARRANTY Notes...

Страница 55: ...6 1 DECLARATION OF CONFORMITY NOT AVAILABLE AT TIME OF PUBLICATION...

Страница 56: ...6 2 DECLARATION OF CONFORMITY Notes...

Страница 57: ...808 G01 H O 2 1 2 3 P P P P P P 74093 G01 74093G01 See Following Pages For Explanation Of These Pictograms 1 23 27 18 20 22 17 15 See Following Pages For Explanation Of These Pictograms 1 2 46 47 48 7...

Страница 58: ...cm MAX 14o 25 35980G01 35980G02 See Following Pages For Explanation Of These Pictograms 1 2 12 10 8 7 5 11 WARNING Windshields do not provide protection from golf balls or other flying objects EGWHL14...

Страница 59: ...INCLEMENT WEATHER WARNING DO NOT OPERATE IF USING ALCOHOL OR DRUGS MAX 14 25 MAXIMUM CROSS HILL RAMP ANGLE AS SPECIFIED 14 25 WARNING MAXIMUM CROSS HILL RAMP ANGLE AS SPECIFIED LOAD WITH HIGH CENTER...

Страница 60: ...AR FORWARD AS POSSIBLE MAXIMUM LOAD BED CAPACITY DO NOT RIDE IN LOAD BED P P DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED x in x in xx cm xx cm MAX LOAD MAX LOAD XXX LBS XXX LBS XXX KG XXX KG W...

Страница 61: ...D GASOLINE P P GROUND FUEL PUMP P P DO NOT SPILL FUEL ON A HOT ENGINE NO TAMPERING KEEP HANDS OUT NEGATIVE GROUND BATTERY DO NOT CONNECT POSITIVE BATTERY TERMINAL TO GROUND SHORTING BATTERY TERMINALS...

Страница 62: ...NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS BATTERIES ARE HEAVY USE CARE LIFTING USE INSULATED TOOLS WEAR EYE PROTECTION NO S...

Страница 63: ...HAND OR FINGERS CAN BE TRAPPED 37 38 42 P F R TO OPERATE VEHICLE IN REVERSE TURN KEY TO ON MOVE DIRECTION SELECTOR TO REVERSE AN AUDIBLE DEVICE WILL SOUND DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMO...

Страница 64: ...ndix A 8 LABELS AND PICTOGRAMS Fig 8 Pictogram Definitions Continued ON OFF ON POSITION OFF POSITION HEADLIGHTS UNLOCKED 43 44 45 46 LOCKED DIFFERENTIAL LOCKED 47 48 49 WARNING KEEP ENTIRE BODY INSIDE...

Страница 65: ......

Страница 66: ...00 448 8124 Outside USA Phone 010 1 706 798 4311 FAX 010 1 706 771 4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E Z GO Division of...

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