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Page 16

OPERATION AND SERVICE INFORMATION

Owner’s Guide

Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.

B

skin and eyes. Treat all electrolyte spills to 
the body and eyes with extended flushing 
with clear water. Contact a physician imme-
diately. 

Any electrolyte spills should be neutralized 
with a solution of 2 teaspoons (10 ml) sodi-
um bicarbonate (baking soda) dissolved in 
1 quart (1 liters) of water and flushed with 
water.

Aerosol containers of battery terminal pro-
tectant must be used with extreme care. 
Insulate metal container to reduce the pos-
sibility of can contacting battery terminals 
which could result in an explosion. 

It is in the best interest of both vehicle owner and ser-
vice technician to carefully follow the procedures recom-
mended in this manual. Preventative maintenance, ap-
plied at recommended intervals, is the best guarantee 
for keeping the vehicle both dependable and economi-
cal.

This vehicle will give years of satisfactory service, pro-
viding it receives regular maintenance. Refer to the Pe-
riodic Service Schedule for appropriate service inter-
vals.

To prolong vehicle life, some maintenance items must 
be serviced more frequently on vehicles used under 
severe driving conditions such as extreme tempera-
tures, extreme dust/debris conditions, and frequent use 
with maximum load.

TIRE INSPECTION

Tire condition should be inspected per the Periodic Ser-
vice Schedule . Inflation pressures should be checked 
when the tires are cool. Be sure to install the valve dust 
cap after checking or inflating.

REAR AXLE

The only maintenance required for the first five years is  
the periodic inspection of the lubricant level. The rear 
axle is provided with a lubricant level check/fill plug lo-
cated on the bottom of the differential. Unless leakage is 
evident, the lubricant needs to be replaced after five 
years.

To access the powertrain for routine maintenance, lift or 
remove the seat and remove the rear access panel. For 
major repair, refer to the appropriate Technician’s Repair 
and Service Manual.

Some service procedures may require the vehicle to be 
lifted. Refer to LIFTING THE VEHICLE for proper lifting 
procedure and safety information.

CHECKING THE LUBRICANT LEVEL

Clean the area around the check/fill plug and remove 
the plug. The correct lubricant level is just below the bot-
tom of the threaded hole. If lubricant is low, add lubri-
cant slowly until lubricant starts to seep from the hole. 
Install the check/fill plug. In the event that the lubricant 
is to be replaced, a drain plug is provided at the bottom 
of the differential housing.

Fig. 23  Add, Check and Drain Axle Lubricant

CHECKING THE OIL LEVEL

Do not overfill the engine with oil. Too much oil may
cause smoking or cause spark plug fouling.

The oil should be checked with the engine warm. The 
vehicle should be on a level surface with the parking 
(PARK) brake engaged. Allow adequate time for oil to 
drain into the crankcase before checking.

Drain Plug

Fill / Check Plug

Содержание RXV FREEDOM

Страница 1: ...RXV FLEET FREEDOM SHUTTLE 2 2 ISSUED FEBRUARY 2011 REVISED AUGUST 2012 GAS OWNER S MANUAL 615262...

Страница 2: ...erence Causing Equipment Regulations NOTICE DANGER For any questions on material contained in this manual contact an authorized representative for clarification Read and understand all labels located...

Страница 3: ...without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual These are the...

Страница 4: ...ing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable...

Страница 5: ...HT SWITCH 4 TURN SIGNAL SWITCH 4 HORN 4 OPERATING THE VEHICLE 4 RUN IN 5 COLD STARTING 5 STARTING AND DRIVING 5 STARTING VEHICLE ON A HILL 6 COASTING 6 FUEL 6 BATTERY 7 STARTING A VEHICLE WITH A DISCH...

Страница 6: ...THE OIL 17 AIR CLEANER INSPECTION AND REPLACEMENT 19 CLEANING THE AIR FILTER ELEMENT 19 STARTER GENERATOR BELT TENSION 20 ADJUSTING THE BELT 20 COOLING SYSTEM CLEANING 20 SPARK PLUG 21 CLEANING THE B...

Страница 7: ...ection with the use of all E Z GO products new and used the Distributor or Dealer has reason to believe may be operated in personal transportation applications Information on FMVSS 571 500 can be obta...

Страница 8: ...rades maintain adequate distance between vehicles maintain adequate distance between vehicles reduce speed in wet areas use extreme caution when approaching sharp or blind turns use extreme caution wh...

Страница 9: ...nd damage to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechanic VENTILATION Always store gasoline vehicles in a well v...

Страница 10: ...Page viii Owner s Guide Notes SAFETY INFORMATION Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS...

Страница 11: ...LABELS PICTOGRAMS Page ix Owner s Guide Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS B B LABELS PICTOGRAMS...

Страница 12: ...ce of drugs or alcohol This vehicle is NOT ATOY Drive responsibly NEVER leave children unattended or allow children to play on the vehicle NEVER leave the key in the vehicle when parked DO NOT OVERLOA...

Страница 13: ...wing E Z GO vehicles NEVER tow other vehicles or equipment READ Owner s Manual before towing NEVER tow more than 3 vehicles at one time DRIVE SLOWLY and never tow vehicle over rough or unsafe terrain...

Страница 14: ...PERSONAL INJURY AVOID FALLS from the vehicle and other SERIOUS INJURIES Never attempt to enter or exit a moving vehicle KEEP feet legs hands and arms inside the vehicle at all times NEVER leave child...

Страница 15: ...Page xiii Owner s Guide Notes Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS LABELS PICTOGRAMS...

Страница 16: ...OT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA READ THE MANUAL OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS USE CAUTION IN BAD WEATHER FORWARD OPERATION TURN KEY TO ON MOVE DIRECTION SELECTOR TO...

Страница 17: ...OCAL LAWS AND REGULATIONS MAINTAIN ACCORDING TO SERVICE REPAIR MANUAL AVAILABLE AT www ezgo com FORWARD OPERATION TURN KEY TO ON MOVE DIRECTION SELECTOR TO F PRESS ACCELERATOR PEDAL GENTLY REVERSE OPE...

Страница 18: ...EHICLES READ THE MANUAL REPLACEMENT AVAILABLE AT www ezgo com WARNING ENGAGE LOCKING COLLAR WARNING DO NOT DRIVE FAST WARNING INSPECT TOW BAR SYSTEM EVERY 30 DAYS TOW BAR OPERATION PULL LOCKING COLLAR...

Страница 19: ...com READ THE MANUAL REPLACEMENT AVAILABLE AT www ezgo com WARNING OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS NO MORE THAN 2 OCCUPANTS IN EACH SEAT DO NOT STAND UP AND KEEP ENTIRE BODY INSIDE VEH...

Страница 20: ...Page xviii Owner s Guide Notes LABELS PICTOGRAMS Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS...

Страница 21: ...ervicing the vehicle in accordance with the Periodic Service Schedule Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an autho rized Branch or the E...

Страница 22: ...operation the items shown in the INITIAL SERVICE CHART must be per formed Ref Fig 4 The vehicle battery must be fully charged before initial use Check for correct tire inflation See GENERAL SPECIFI CA...

Страница 23: ...rake push down on the top section of the pedal until it locks in place The park brake will release when the service brake pedal lower section is depressed Use the LOWER section of the brake pedal to o...

Страница 24: ...s loose dirt wet grass gravel etc Stay in designated areas and avoid extremely rough terrain Maintain a safe speed when driving down hill Use the service brake to control speed when traveling down an...

Страница 25: ...imately 1 2 5 cm or until the starter just begins to operate Pull the choke out as required Accelerate slowly and push the choke in completely when the engine runs smoothly Do not allow the starter to...

Страница 26: ...hould be limited to no more than the maximum governed speed on level ground see GENERAL SPECIFICATIONS Limit vehi cle speed by applying the service brake FUEL To reduce the possibility of severe injur...

Страница 27: ...r less Read and understand all instructions provided by the manufacturer of the charger LABELS AND PICTOGRAMS Vehicles may be labeled with pictograms as a method of conveying information or warnings T...

Страница 28: ...e is on a firm and level sur face Never get under a vehicle while it is supported by a jack Use jack stands and test the stability of the vehicle on the stands Always place chocks in front and behind...

Страница 29: ...tires on any E Z GO vehicle DO NOT use any tire which has a rec ommended inflation pressure less than the inflation pressure recommended in the owner s guide Use caution when inflating tires Due to th...

Страница 30: ...of component damage do not tighten lug nuts to more than 85 ft lbs 115 Nm torque It is important to follow the cross sequence pattern when installing lug nuts This will assure even seating of the whee...

Страница 31: ...housing and replace with a new one 4 Push turn signal housing 9 into headlight assembly firmly making sure that it is seated completely 5 Turn the retaining collar 8 to secure the bulb housing and ins...

Страница 32: ...2 the neutral lock pin handle so that the pointed portion of the handle is over the side of the direction selector cam Ref Fig 18 Move direction selector lever towards the area between F and R Dur in...

Страница 33: ...CL CL Service Brake Mechanical smooth operation Brakes aggressive stop test C A C A C A C A Park Brake operation does it hold on a hill C A C A C A C A Accelerator smooth operation Starter Generator B...

Страница 34: ...Fuel Filter R Spark Plug R Throttle Governor Linkage operation governed speed Air Filter Element check replace as necessary Drive Belt cracks frayed excessive wear REMARKS before each use DAILY WEEKLY...

Страница 35: ...Wear eye protection when working on the vehicle Use extra care when working around batteries or using solvents or com pressed air To reduce the possibility of causing an electrical arc which could re...

Страница 36: ...hould be inspected per the Periodic Ser vice Schedule Inflation pressures should be checked when the tires are cool Be sure to install the valve dust cap after checking or inflating REAR AXLE The only...

Страница 37: ...ll the dipstick and cap will result in oil becoming contaminated and or oil being discharged into the engine compartment CHANGING THE OIL Tool List Qty Socket 10 mm 1 Ratchet 1 Extension 1 Oil drain p...

Страница 38: ...hot enough to burn you severely Drain the oil by removing the drain plug found at the rear of the engine base Remove using a 3 4 19mm wrench At the first oil change small metal chips and lint may be...

Страница 39: ...ted safely as long as the oil is within the safe operating range as indicated on the dip stick DO NOT operate the vehicle if the oil level is below the safe area indicated on the dipstick AIR CLEANER...

Страница 40: ...flection of 3 8 10 mm is acceptable Fig 35 Checking Belt Tension with Finger Re tighten an existing belt to 75 80 lbs 34 36 kg tension using the same technique A maximum deflec tion of 1 2 13 mm is a...

Страница 41: ...osits Use of a water hose with out first neutralizing any acid will move the acid from the top of the battery to another area of the vehicle or storage facility where it will attack the metal structur...

Страница 42: ...maintained All driving brake tests must be done in a safe location with regard for the safety of all personnel The Periodic Brake Performance Test PBPT should be performed regularly see Periodic Servi...

Страница 43: ...se If they are loose return vehicle to ser vice If they are tight adjust free travel Then repeat the Periodic Brake Performance Tests If vehicle fails re move from service and refer to Wheel Brake Ins...

Страница 44: ...ck stands Refer to Lifting the Vehicle for proper lifting procedure and safety information Turn the fuel shut off valve to the closed position With proper ventilation turn the key to the ON position a...

Страница 45: ...Page 25 Owner s Guide Notes Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS OPERATION AND SERVICE INFORMATION...

Страница 46: ...Page 26 Owner s Guide Notes OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS...

Страница 47: ...Page 27 Owner s Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS...

Страница 48: ...TEERING WHEEL Dual handgrips scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 1 passenger TOTAL LOAD CAPACITY 800 lbs 360 k...

Страница 49: ...ndgrips scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 1 passenger TOTAL LOAD CAPACITY 800 lbs 360 kg including operator...

Страница 50: ...n STEERING WHEEL Dual handgrips scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 3 passengers TOTAL LOAD CAPACITY 700 lbs 3...

Страница 51: ...Page 31 Owner s Guide GENERAL SPECIFICATIONS Fig 42 Flee Freedom Vehicle Dimensions 65 7 167 cm 94 5 240 cm 35 5 90 cm 38 97 cm 45 7 116 cm 68 50 174 cm 47 119 cm...

Страница 52: ...Page 32 Owner s Guide GENERAL SPECIFICATIONS Fig 42 Shuttle 2 2 Vehicle Dimensions 65 7 167 cm 105 5 268 cm 35 5 90 cm 38 97 cm 45 7 116 cm 74 188 cm 47 119 cm...

Страница 53: ...er s Guide GENERAL SPECIFICATIONS Fig 43 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter RECOMMENDED MAX RAMP 25 GRADE OR 14 MAX RECOMMENDED MAX SIDE TILT 25 GRADE OR 14 MAX 1...

Страница 54: ...Page 34 Owner s Guide Notes GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings...

Страница 55: ...Page 35 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY...

Страница 56: ...Page 36 DECLARATION OF CONFORMITY...

Страница 57: ...Page 37 DECLARATION OF CONFORMITY...

Страница 58: ...Page 38 DECLARATION OF CONFORMITY...

Страница 59: ...y as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each component may fail Be aware that a vehicle requiri...

Страница 60: ...ical Communications Department TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET E Z GO 1 888 438 3946 FAX 1 800 752 6175...

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