INTRODUCTION
........................................................................................... 3-1
PERIODIC MAINTENANCE CHART FOR THE
................................................................... 3-1
EMISSION CONTROL SYSTEM
GENERAL MAINTENANCE AND LUBRICATION CHART
.......................... 3-1
RACKS, SEAT, FENDERS AND FUEL TANK
............................................ 3-3
RACKS, SEAT AND FRONT PANEL
FRONT FENDER
REAR FENDER, FOOTREST BOARDS BETTERY AND C.D.I UNIT
FUEL TANK AND FOOTREST BARS.....................................................3-6
ENGINE
......................................................................................................... 3-7
ADJUSTING THE VALVE CLEARANCE ................................................ 3-7
ADJUSTING THE ENGINE IDLING SPEED ...........................................3-8
ADJUSTING THE THROTTLE LEVER FREE PLAY .............................. 3-9
ADJUSTING THE SPEED LIMITER........................................................ 3-10
CHECKING THE SPARK PLUG ............................................................. 3-11
CHECKING THE IGNITION TIMING....................................................... 3-12
MEASURING THE COMPRESSION PRESSURE..................................3-13
CHECKING THE ENGINE OIL LEVEL....................................................3-14
CHANGING THE ENGINE OIL ............................................................... 3-16
CLEANING THE AIR FILTER ELEMENTS.............................................. 3-17
CLEANING THE SPARK ARRESTER .................................................... 3-18
CHASSIS
....................................................................................................... 3-19
CHECKING THE FRONT BRAKE SHOES..............................................3-19
ADJUSTING THE FRONT BRAKE..........................................................3-19
CHECKING THE REAR BRAKE FLUID LEVEL...................................... 3-20
CHECKING THE REAR BRAKE PADS...................................................3-21
CHECKING THE BRAKE HOSE..............................................................3-21
BLEEDING THE HYDRAULIC BRAKE SYSTEM....................................3-21
CHANGING THE FINAL TRANSMISSION OIL.......................................3-23
ADJUSTING THE DRIVE CHAIN SLACK................................................3-23
CHECKING THE STEERING SYSTEM...................................................3-24
ADJUSTING THE TOE-IN....................................................................... 3-25
CHECKING THE FRONT AND REAR SHOCK ABSORBERS ............... 3-27
CHECKING THE TIRES.......................................................................... 3-28
ADJUSTING THE SHOCK ABSORBERS...............................................3-28
CHECKING THE WHEELS ..................................................................... 3-30
CHECKING AND LUBRICATING THE CABLES .................................... 3-31
LUBRICATING THE LEVERS, STEERING SHAFT
AND STEERING KNUCKLES ................................................................. 3-31
ELECTRICAL SYSTEM
................................................................................. 3-32
CHECKING AND CHARGING THE BATTERY....................................... 3-32
CHECKING THE FUSES.........................................................................3-38
CHAPTER 3
PERIODIC CHECKS AND ADJUSTMENTS
..................................................... 3-3
....................................................................................3-4
.....3-5
