Vacuum Conversion Instructions (continued)
2.
Place
95526
O-Ring on the muffler body between the shoulder and the four (4) protrusions. Using a 12mm hex wrench (supplied in
57098
Repair Kit),
attach the muffler body and o-ring to the housing through the vacuum adapter.
3.
Place vacuum nozzle into the vacuum adapter with the slots facing outward making sure that the knob on the nozzle is aligned with the slot in the adapter.
4.
Place
57067
Vacuum Tube into the vacuum adapter with the grooves facing inward until the adapter “snaps” onto the tube and the tube cannot be pulled
out. If the tube can be pulled out, rotate it 1/4 turn and place it back into the adapter until it “snaps”.
5.
Rotate tube until holes line up. Insert
96197
Dowel Pin in holes until it is centered. Attach machine to portable dust collection system.
Drop-in Motor Removal/Replacement Instructions - Dynorbital-Spirit
®
Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires.
Drop-in Motor Repair Kit P/N 59459 is available which includes special repair tools for the correct removal and replacement of the air motor.
Disconnect tool from power source before motor exchange.
To Remove:
1.
Disconnect the sander from the air supply.
2.
Invert the sander, and place the
57092
Repair Collar (supplied in the
59459
Drop-in Motor Repair Kit) around the housing and secure in a vise. Padding
can be used on the vise jaws to protect the housing.
Important:
Do not over tighten the sander in the vise. If the sander is held too tight the removal
of the lock ring and air motor will be difficult.
3.
Remove the sanding pad with the
50679
26mm Open-end Wrench. (Supplied with the sander.)
4.
Insert the
56058
Lock Ring Tool (supplied in the
59459
Drop-in Motor Repair Kit) into the corresponding tabs of the lock ring. Loosen the
59058
Lock
Ring turning it counterclockwise.
5.
Remove the
59058
Lock Ring and the
50659
O-Ring from the air motor assembly. (3/32" and 3/16" dia. orbits only.)
6.
Discard the air motor assembly.
To Install Replacement:
Important:
Clean and inspect the housing, valve mechanism, and exhaust assembly. Replace any valve, muffler, or vacuum components as is necessary.
Follow all torque and lubrication specifications.
1.
Place the
50659
O-Ring into the
59058
Lock Ring and slip these over the motor shaft balancer. (3/32" and 3/16" dia. orbits only.) Spread 1 drop of
pneumatic tool oil on the surface between the
50659
O-Ring and the
59076
Front Bearing Plate.
2.
Apply 1 drop of oil to the
01024
O-Ring. (O-Ring is supplied with the drop-in air motor assembly.)
3.
With the sander housing secured in a vise (use the
57092
Repair Collar of padding on the jaws of the vise to protect the housing) slide the drop-in air
motor into the housing aligning the line-up post with the notch on the inside of the housing.
Note:
Make certain that the line-up post enters the notch
in the housing and that the
01024
O-Ring remains seated in the side of the cylinder.
4.
Tighten the lock ring with the
56058
Lock Ring Wrench. (Torque to 17 N•m/150 in.-lbs.)
5.
Install a Dynabrade weight-mated sanding pad.
Drop-in Motor Replacement Complete.
Important:
Before connecting the sander to the air supply depress the throttle lever and place 2-3 drops of Dynabrade Air Lube (P/N
95842
) directly into the
sanders air inlet. The sander should now be tested at 90 PSIG operating pressure at the sanders air inlet. Operate the sander for 30 seconds to determine
if it is operating properly and to allow the lubricating oil to permeate the air motor.
Comfort Platform Removal Instructions
Complete Model Description/Housing Number
6
1.
Use a 1/8" drift pin and a hammer to remove
94590
Pin.
2.
Remove throttle lever and
57041
Comfort Platform.
3.
Place throttle lever back into position between holes in housing.
4.
Secure throttle lever in place using
98927
Pin
(Sold Separately)
by hammering pin back into housing.
Removal and Installation Complete.
Model
Vacuum
Housing
Number
Description
Number
21000
3" Non-Vacuum
21151
21001
3" Basic Vacuum
21152
21004
3" Central Vacuum
21153
21005
3-1/2" Non-Vacuum
21154
21006
3-1/2" Basic Vacuum
21155
21009
3-1/2" Central Vacuum
21156
21010
5" Non-Vacuum
21157
21011
5" Basic Vacuum
21158
21014
5" Central Vacuum
21159
21015
6" Non-Vacuum
21160
21016
6" Basic Vacuum
21161
21019
6" Central Vacuum
21162
21060
6" Non-Vac (
w/ Hook-Face Pad)
21160
21063
6" Ctrl Vac (
w/ Hook-Face Pad)
21162
Model
Vacuum
Housing
Number
Description
Number
21020
3" Non-Vacuum
21163
21021
3" Basic Vacuum
21164
21024
3" Central Vacuum
21165
21025
3-1/2" Non-Vacuum
21166
21026
3-1/2" Basic Vacuum
21167
21029
3-1/2" Central Vacuum
21168
21030
5" Non-Vacuum
21169
21031
5" Basic Vacuum
21170
21034
5" Central Vacuum
21171
21035
6" Non-Vacuum
21172
21036
6" Basic Vacuum
21173
21039
6" Central Vacuum
21174
21061
6" Non-Vac (
w/ Hook-Face Pad)
21172
21064
6" Ctrl Vac (
w/ Hook-Face Pad)
21174
Model
Vacuum
Housing
Number
Description
Number
21040
3" Non-Vacuum
21175
21041
3" Basic Vacuum
21176
21044
3" Central Vacuum
21177
21045
3-1/2" Non-Vacuum
21178
21046
3-1/2" Basic Vacuum
21179
21049
3-1/2" Central Vacuum
21180
21050
5" Non-Vacuum
21181
21051
5" Basic Vacuum
21182
21054
5" Central Vacuum
21183
21055
6" Non-Vacuum
21184
21056
6" Basic Vacuum
21185
21059
6" Central Vacuum
21186
21062
6" Non-Vac (
w/ Hook-Face Pad)
21184
21065
6" Ctrl Vac (
w/ Hook-Face Pad)
21186
3/8" Orbit Models
3/16" Orbit Models
3/32" Orbit Models
